The invention relates to the technical field of sorting
machine control, in particular to a high-speed sorting
system based on operation state
perception, which comprises a load density quantification module, an operation level regulation and control module, a theoretical
time sequence resolving module, a response
lag compensation module and a
closed loop execution feedback module. According to the invention, the real-time operation density is quantified by collecting the shielding pulse at the inlet of the sorting
machine, and the operation speed gear of the box-type conveying sorting
machine is dynamically matched according to the real-time operation density, so that the self-adaptive balance of
energy consumption and productivity in the
manufacturing process management is realized; a
global coordinate system is utilized to map the real-time position of goods, a filtering
algorithm is combined to predict and compensate mechanical response
lag,
time sequence drift caused by aging and abrasion of equipment is effectively eliminated, and operation state
perception is formed based on
deep mining of data such as a
pulse sequence and execution feedback so as to construct a closed-loop updating mechanism.
Control parameters can be corrected in real time to offset environmental interference, it is ensured that the sorting executing mechanism can be accurately triggered in different operation states, and the problem of synchronous errors caused by mechanical characteristic changes is solved.