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36results about How to "Welding state is stable" patented technology

Squeezing detection control method for consumable electrode arc welding

A squeezing detection control method is provided for consumable electrode arc welding in which a cycle of arc generation and short-circuiting is repeated between a consumable electrode and a base metal. First, squeezed droplet is detected as a premonitory sign of arc recurrence at the end of the short-circuiting. This detection is based on a fact that a squeeze detection reference value is attained by a differential value of the voltage or resistance between the consumable electrode and the base metal. Then, a welding current supplied to a short-circuit load is rapidly decreased upon detection of the squeezed droplet. Upon recurrence of the arc, the welding current is increased. This arc recurrence is detected by a fact that the differential value attains an arc recurrence reference value which is greater than the squeeze detection reference value.
Owner:DAIHEN CORP

Ac pulse arc welding control method

A control method for AC pulse arc welding performed upon application of cyclic AC welding current is provided. The welding current has a cycle including an electrode negative polarity period and an electrode positive polarity period subsequent to the electrode negative polarity period. In the control method, an electrode negative polarity base current and a subsequent electrode negative polarity peak current are applied during the electrode negative polarity period. The electrode negative polarity base current has an absolute value smaller than a first critical value, and the electrode negative polarity peak current has an absolute value greater than the first critical value. Then, an electrode positive polarity peak current is applied during the electrode positive polarity period. The electrode positive polarity peak current has a value greater than a second critical value.
Owner:DAIHEN CORP

Short circuit determination method for electrode fused arc welding

The invention provides a short circuit judgment method for electrode fused arc welding, by which even the electric cable for welding is long in the electrode fused arc welding, whether the welding filament and the base metal in short circuit status or arc generation status can be accurately determined, and welding of high quality can be executed. A welding voltage (Vw) is compared with a short circuit standard value (Vt), a short circuit status is judged when the welding voltage (Vw) is lower than the short circuit standard value (Vt), while an arc generation status is judged when the welding voltage (Vw) is higher than the short circuit standard value (Vt). The short circuit standard value (Vt) varies according to the welding current value, and an upper limit is set in the arc generation status, which is a function of the welding current. Therefore, error judgment of short circuit status caused by welding voltage sudden decrease after arc generation can be prevented.
Owner:DAIHEN CORP

Necking detection and control method of melting electrode and electric arc welding

The invention provides a necking detection and control method of melting electrode and electric arc welding in order to improve the detection precision of the necking during the melting of electrode and electric arc. The necking of droplets can be detected in a manner that the change of a resistance value between a melting electrode (1) and a base material (2) reaches to a necking detection reference value (Vtn). If necking is detected, the welding current is reduced, and output control can be conducted under the state of low current value, regenerating electric arc. The necking detection time is calculated from the detection time of the necking phenomenon to the regeneration of electric arc based on each short circuit. When the necking detection time is below a lower limit time, one is subtracted from a count value. When the necking detection time is above an upper limit time, one is added to the count value. When the count value reaches to a negative reference value, the necking detection reference value (Vtn) is reduced. When the count value reaches to a positive reference value, the necking detection reference value (Vtn) is increased. Accordingly, as the necking detection reference value (Vtn) can be appropriate, the detection precision of the necking can be improved.
Owner:DAIHEN CORP

Solid electrolytic capacitor

Cathode electrode part 5 of flat plate-like element 1 is joined with cathode com terminal 7 with a conductive adhesive or the like. Element mounting part 6a of anode terminal 6 is provided with a pair of joint parts 6b for wrapping anode electrode part 4 from both sides. The tips of joint parts 6b and anode electrode part 4 are joined by laser welding such that the ratio (w / d) of the width (w) of each tip of joint parts 6b and the diameter (d) of the welding trace to be welded is 0.5 to 1.5, and more preferably, 0.5 to 1.25 for providing low ESR means for concentrating the quantity of heat at the time of welding on welding parts 6c without escape. Therefore, a stable welded state is obtained, so that the ESR is improved for achieving low ESR of the solid capacitor.
Owner:PANASONIC CORP

Arc welding control method

ActiveCN106457445AWelding state is stableStable to maintain welded stateArc welding apparatusFeedback controlVoltage
Provided is an arc welding control method that performs welding by alternately switching feed rate (Fw) for welding wire (1) between a forward feed period and a reverse feed period, controlling welding voltage (Vw) on the basis of a voltage setting value, and repeating a short period and an arc period, wherein a smoothed value for welding voltage (Vw) is detected and a cycle (Tf) of the feed rate (Fw) is feedback controlled such that this smoothed value for welding voltage and the voltage setting value are the same. Thereby, the cycle (Tf) of the feed rate (Fw) is made appropriate in correspondence with changes in the metal transfer mode accompanying changes in voltage setting value; therefore, it is possible to control occurrences of synchronization offsets in the cycle of forward feed and reverse feed for the feed rate (Fw) and the cycle of the short period and the arc period, and maintain stable welding conditions.
Owner:DAIHEN CORP

Welding source output control method

The invention provides a welding source output control method which suppresses the prolonging of electric arc period caused by the spray out of gases from a weld pool during the carbon dioxide electric arc welding. The welding source output control method controls the output of the welding source, which is used for the electric arc welding during the repeated short circuit period and the electric arc period between a welding wire and a base metal, through the feedback control of the welding voltage. During the electric arc period of t3-t5, the variation of the welding voltage (Vw) repeatedly exceeds the preset reference valve more than twice (t41, t42, and t43), the welding current (Iw) is reduced to the starting time (t5) of a next short circuit period. Therefore, the welding current (Iw) is immediately reduced when the spray out of gases is determined, so that the prolonging the electric arc period can be suppressed and the increasing of sputtering generation can be prevented.
Owner:DAIHEN CORP

Method for controlling ac pulse electric arc welding

ActiveCN103418888AFacilitate droplet transferReduce sputteringArc welding apparatusPower flowElectrical polarity
The invention provides a method for controlling AC pulse electric arc welding, which is intended to maintain a stable welding state even an electrode negative polarity current ratio is set to be a large value in sacrificial electrode AC pulse electric arc welding. Therefore, a background current is powered during the electrode negative polarity base value, an electrode negative polarity peak current (Ipn) is powered during the electrode negative polarity peak value (Tpn), a peak current is powered during the electrode positive polarity peak value, a background current is powered during the electrode positive polarity base value. A short circuit occurs during the electrode positive polarity peak value. When a value of a short circuit generating time point relative to a molten drop dimension is lower than a reference value , the current during the short circuit is added, and when the value relative to the molten drop dimension is larger than the reference value, the value is converted in the electrode positive polarity peak value period at the short circuit generating time point. Therefore, molten drop transition is smoothly performed irrespectively with the molten drop dimension, thereby maintaining the stable welding state.
Owner:DAIHEN CORP

Control method for consumable electrode arc welding

The invention provides a control method for consumable electrode arc welding. If constriction of molten droplet is detected, a welding current powered to a short circuit load is reduced so as to generate a constriction detection and control of the arc again. A feedback control (feed speed variable control) for the feed speed (Fw) is carried out according to a manner of a welding current smoothed value (Iav) equal to a predetermined current set value, so as to weld. The control method comprises an action mode for acting the constriction detection control and a forbidden mode for forbidding the constriction detection control. A transition response time (T1) of the feedback control in the action mode is longer than that in the forbidden mode. Therefore, the feed speed (Fw) changes slowly in relative to the change of a distance between a power chip and a base material, thereby keeping the welding state stably. The method can inhibit that the welding state becomes unstable when the constriction detection control acts together with the feed speed variable control at a constant welding current.
Owner:DAIHEN CORP

Necking detection control method in consumable electrode electric arc welding

The invention provides a necking detection control method in the consumable electrode electric arc welding. In the consumable electrode electric arc welding, the molten drop necking detection precision can be improved. The necking of the molten drop is carried out through making the change of the resistance between a consumable electrode (1) and a base metal (2) reach to a necking detection reference value, and if the necking phenomenon is detected, the output control is carried out through reducing the welding current Iw and generating the arc in a low current state. In each short circuit, the necking detection time from the necking phenomenon detection time to the arc regeneration time is detected. When the necking detection time is below a lower limit time, 1 is subtracted from a counter, and when the necking detection time is above an upper limit time, 1 is added into a counter. When the value of the counter reaches to a negative reference value, the necking detection reference value Vtn is reduced, and when the value of the counter reaches to a positive reference value, the necking detection reference value Vtn is added. In such a manner, the necking detection reference value Vtn becomes proper, and the necking detection precision is improved.
Owner:DAIHEN CORP

Consumable electrode arc welding method

A consumable electrode arc welding method includes the detecting of a constriction formed in a molten droplet of the welding wire so as to reduce the welding current, the detecting of a smoothed value of the welding current, and the feedback controlling of the feed rate of the welding wire so as to make the smoothed value of the welding current correspond to a predetermined current setting value. The constriction detection is performed repetitively in a predetermined cycle.In each time of the repetition, the length of a constriction time, from the constriction detection till the arc generation, is measured. The number of constriction time lengths falling outside a predetermined range is counted. When the counted number is not less than a reference number, the transient response time of the feedback control is made longer.
Owner:DAIHEN CORP

Welding device with telescopic structure for agricultural machinery

The invention discloses a welding device with a telescopic structure for agricultural machinery, which includes an anti-scalding workbench, an all-round telescopic welding device of an anti-splash high-energy fluorescent heat dissipation type, a pressure-touch induction safety multi-level tool storage device, a storage box and Height adjustment device. The invention belongs to the technical field of welding equipment, and specifically provides a principle based on the anti-Stokes effect, which uses a low-energy pump laser to excite a light receiver, and the light receiver emits high-energy fluorescence, which will directly contact with the welding arm The original energy of the light receiver is taken out of the welding arm and emitted to achieve the cooling effect, but the cooling efficiency of the light receiver is limited, so that the welding temperature of the welding arm will not be too low, adjust the welding arm to a suitable welding temperature, It can ensure the safety of the welding process of the staff and a better working environment. The telescopic welding arm can achieve the effect of all-round position change. It is a welding device with a telescopic structure for easy-to-use agricultural machinery.
Owner:徐州博尔越智能制造有限公司

Connecting method for connecting structure of reservoir and air conditioner compressor

The invention discloses a connecting method for a connecting structure of a reservoir and an air conditioner compressor and belongs to the technical field of refrigeration parts. The connecting structure comprises a reservoir body and a compressor shell. The reservoir body is provided with a reservoir air outlet iron pipe. A second flange is welded to the reservoir air outlet iron pipe and is provided with a convex ring. A compressor cylinder is arranged in the compressor shell and is provided with an air inlet. A pump air suction pipe is arranged in the air inlet. The end of the pump air suction pipe is pressed into the air inlet of the compressor cylinder in an interference fit mode. The turned edge of the pump air suction pipe abuts against a first flange and the second flange. The first flange, the turned edge of the pump air suction pipe and the second flange can be combined through one time of welding. Meanwhile, the second flange is arranged as a welding clamping point, thus welding of the first flange and the second flange is convenient, the second flange is provided with the convex ring, electric currents can be focused conveniently during electric resistance welding, andwelding quality is improved.
Owner:SHENGZHOU XINGAOLUN REFRIGERATION EQUIP

Arc welding control method

The stability of the arc welding in which forward feeding and reverse feeding of the welding wire (1) are periodically repeated is improved. Welding is performed by repeating the forward feed and reverse feed of the feed speed (Fw) of the welding wire (1) at a given cycle (Tf) and given amplitude (Wf) to generate a short circuit period and an arc period In the arc welding control method, the period (Tf) of the feed speed (Fw) is automatically set based on the average feed speed (Far) and the welding speed (Wsr), or the welding wire deposition amount (Md) per unit welding length and / or amplitude (Wf). Furthermore, when the amplitude (Wf) changes, feedback control is performed on the forward feed side shift amount (Sf) so that the average value of the feed speed (Fw) becomes constant. Thereby, since the period (Tf) and amplitude (Wf) of a feed rate (Fw) are always set to an appropriate value, a stable welding state can be maintained.
Owner:DAIHEN CORP

Necking detection and control method of melting electrode and electric arc welding

The invention provides a necking detection and control method of melting electrode and electric arc welding in order to improve the detection precision of the necking during the melting of electrode and electric arc. The necking of droplets can be detected in a manner that the change of a resistance value between a melting electrode (1) and a base material (2) reaches to a necking detection reference value (Vtn). If necking is detected, the welding current is reduced, and output control can be conducted under the state of low current value, regenerating electric arc. The necking detection time is calculated from the detection time of the necking phenomenon to the regeneration of electric arc based on each short circuit. When the necking detection time is below a lower limit time, one is subtracted from a count value. When the necking detection time is above an upper limit time, one is added to the count value. When the count value reaches to a negative reference value, the necking detection reference value (Vtn) is reduced. When the count value reaches to a positive reference value, the necking detection reference value (Vtn) is increased. Accordingly, as the necking detection reference value (Vtn) can be appropriate, the detection precision of the necking can be improved.
Owner:DAIHEN CORP

Output control method for welding power source

The invention provides an output control method for a welding power source. When a plurality of welding power sources are used at the same time, the welding power sources are prevented from being influenced by the welding currents of other welding power sources. Therefore, the welding voltage is lowered and the welding state is made unstable. The output of a welding power source (PS1) is controlled, so that the voltage detection value is equal to a voltage preset value (Vr1). In voltage detection value (Vd), according to the through power from a welding power source of the total welding current (Ig) a common energizing the electric resistance value (Rg) path and the generated voltage (Vw1)-overlapping with the welding voltage. In a common electrical path, from the other of the energized the welding power supply with the welding current is not energized, the voltage compared to a set value (Vr1) is set to increase the voltage increase (delta Vr) detecting welding power supply is energized from the other of the welding current for a total of to the mean value of the (Igd-Id), a voltage increase the value according to the delta Vr=Rg*(Igd-Id) operation are automatically set. Therefore, it is possible to suppress the reduction of the welding voltage (Vw1).
Owner:DAIHEN CORP
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