This invention pertains to
metal-air electrochemical cells wherein one or more air entry ports is located in the bottom of the
cathode can, to provide for entry of
oxygen-rich air into the
cathode can, where the
oxygen participates in the electrochemical reaction whereby the
cell produces electrical energy. In this invention, extremely small air ports are provided, along with methods of reliably fabricating such small air ports, where a tool impression extends around the port. Generally, the use of an increased number of small air ports distributed over the bottom of the
cathode can, opposite the reaction surface of the cathode
assembly, wherein the overall open area of the ports is not increased, results in less
moisture traversing the air ports, into or out of the
cell. Accordingly,
moisture loss, or
gain, as a function of electrical energy produced, is thereby reduced.