According to the digital twinning method for the rectangular melt separation furnace, the predictive operation and
maintenance system, the predictive operation and maintenance equipment and the medium, the multidisciplinary complexity of the rectangular melt separation furnace
system is comprehensively considered by utilizing the calculation result of the thermal-mechanical
coupling finite
element model, the
engineering precision is high, and the result is reliable; and forward and reverse real-time calculation can be realized by utilizing a statistical agent model, the result state of the rectangular melt separation furnace can be obtained through
process operation setting in the forward direction, fault detection and
risk assessment can be carried out, and recommended values of operation item setting can be obtained through a preset result in the reverse direction, so that field production of the rectangular melt separation furnace is effectively guided. Therefore, the method can efficiently and accurately predict the operation state of the rectangular melt separation furnace equipment under different
process conditions, dynamically analyze the
erosion and life trend of the furnace lining, identify the abnormal deformation and
structural risk of the furnace body in advance, guide the precise operation and maintenance operation on site, remarkably improve the safety, reliability and production efficiency of the furnace body, and reduce the production cost. Therefore, the method has remarkable industrial application value and economic benefit.