20 results about "Bulk material handling" patented technology

A bulk material handling method includes conveying bulk material directly from a mobile bulk material container into a stationary bulk material container at a glass manufacturing facility. The conveying of the bulk material is performed via dense-phase pneumatic conveying and / or after non-human verification that the type of bulk material contained in the mobile bulk material container is the same type intended to be stored in the stationary bulk material container.

The track fastener storage device comprises an outer barrel support assembly and an inner barrel assembly which are concentrically arranged from outside to inside, and the inner barrel assembly is of a circular rotating array structure and is used for storing track fasteners to be scattered; the inner cylinder rotating mechanism is rotatably arranged between the outer cylinder bracket assembly and the inner cylinder assembly, can drive the inner cylinder assembly to rotate relative to the outer cylinder bracket assembly, and is used for rotating the track fastener to the position of the discharge port; the turnover mechanism is arranged at the side part of the outer cylinder bracket assembly and is used for providing power for the turnover of the outer cylinder bracket assembly and the inner cylinder assembly; and the discharging port opening and closing mechanism is arranged at the bottom of the inner cylinder assembly and used for controlling the rail fasteners to fall onto the material distributing device, and the discharging port is a feeding port at the same time. The technical problems that an existing material storage device is low in operation efficiency and small in storage capacity and cannot meet the continuous operation requirement can be solved.

The invention belongs to the technical field of bulk material loading, unloading and conveying equipment, and particularly relates to a semi-door type scraper reclaimer with an accurate metering function, which comprises a fixed end beam, a swing end beam and a connecting beam, a scraper reclaiming assembly is rotatably arranged on one side of the connecting beam, a door frame is fixedly arranged at the lower end of the swing end beam, and a scraper reclaiming assembly is rotatably arranged on the other side of the connecting beam. A winch assembly is further arranged between the swing end beam and the scraper blade material taking assembly, a material guide groove assembly located on one side of a discharging port of the scraper blade material taking assembly is arranged on one side of the connecting beam, and an electronic belt scale is fixedly arranged on the inner side of the fixed end beam. According to the scraper reclaimer, the reclaiming amount can be monitored in real time, the data accuracy is improved, accurate reclaiming is guaranteed, linkage with a control system is achieved, the running speed of the scraper reclaimer and the feeding depth of the scraper are automatically adjusted according to the set reclaiming amount, stable feeding is guaranteed, and waste caused by excessive reclaiming is avoided by accurately controlling the reclaiming amount.

A bulk material handling method includes: a) receiving and pneumatically conveying bulk material via pressurized dilute phase, dense phase, and / or hybrid dilute / dense phase, and / or vacuum drawn conveyance into bulk material containers; b) storing the bulk material in the containers; c) dispensing the bulk material into a bulk material transporter; d) transporting the transporter to a bulk material transmitting vessel; and e) discharging the bulk material into the transmitting vessel, including releasing the bulk material from the transporter into the transmitting vessel, and pneumatically transmitting the bulk material to downstream bulk material processing equipment. A method of constructing a bulk material handling system includes pre-assembling modules of the bulk material handling system at an equipment fabricator, shipping the modules of the pre-assembled system from the fabricator to a product manufacturer using intermodal freight containers, and erecting the pre-assembled system from the modules at the product manufacturer.

The application discloses a bulk material conveying device convenient to maintain, which comprises a chute body, air-permeable cloth and a traction rope. The chute body comprises an upper chute body with an open bottom end and a lower chute body with an open top end. The bottom end of the outer sidewall of the upper chute body is provided with a first flange, and the top end of the outer sidewall of the lower chute body is provided with a second flange. A bolt is arranged between the first flange and the second flange. The bolt is sleeved with a nut. One end of the upper chute body is provided with a feeding port, and the other end is provided with a discharging port. The lower chute body is connected with a fan. The air-permeable cloth is clamped between the upper chute body and the lower chute body. The air-permeable cloth and the upper chute body form a conveying channel. The air-permeable cloth and the lower chute body form an air supply channel. The traction rope is connected to one end of the air-permeable cloth. After the air-permeable cloth is moved out, the traction rope partially extends out of the end of the chute body away from the air-permeable cloth. The bulk material conveying device convenient to maintain is simple to operate, time-saving and labor-saving when the air-permeable cloth needs to be cleaned, maintained or replaced.

The invention relates to the technical field of ship operation, and provides a bulk material grabbing quantity calculation method, device and equipment and a medium. According to the method, the current actual grabbing weight and other data collected in real time are utilized, the current set grabbing amount is adjusted in real time through a corresponding weighted iterative calculation method till the latest current set grabbing amount is converged to a stable value, and then the target grabbing amount is obtained for grabbing control over the material. The method has excellent anti-disturbance capability and robustness, can stably cope with material grabbing data fluctuation under actual working conditions, shows strong environmental adaptability and stability, can replace a driver to manually adjust the grabbing amount on site, is high in calculation speed, and saves manual decision and operation time.

This invention discloses an adaptive cyclic control method for ash discharge valves in a sintering machine's main flue gas duct bulk material handling system, relating to the technical field of ash discharge valve control methods. The method includes the following steps: identifying ash discharge valves in the system that frequently experience material blockage and marking them as easily blocked ash discharge valves; establishing independent control logic, creating an independent control logic module for the marked easily blocked ash discharge valves in the central control unit of the bulk material handling system; setting a dedicated cycle T1 shorter than the system's main cycle time for the independent control logic module; independent parallel control operation, with the main control program continuing to control ash discharge valves other than the easily blocked ash discharge valves according to the system's main cycle time; simultaneously, the independent control logic module runs in parallel, driving the easily blocked ash discharge valves to start and stop cyclically according to the dedicated cycle T1. This overcomes the shortcomings of existing systems that easily lead to local valve blockage and high equipment wear, achieving independent and precise control of easily blocked ash discharge valves.

This invention discloses a three-dimensional motion automatic material handling, lifting, and precise delivery system for bulk materials, relating to the field of bulk material handling and delivery technology. It includes a material pool with a first support fixed to its top. A movable frame is housed within the first support, and a movable block is housed within the movable frame. A first telescopic component is mounted on the top of the movable block, and a material handling cylinder is located at the output end of the first telescopic component. A linkage control structure is employed between side and bottom baffles. The side baffles are moved via a second telescopic component, and a rack and pinion drive a second screw to rotate, thereby causing the movable plate, connecting frame, and bottom baffle to move synchronously, achieving synchronized adjustment of the side and bottom baffles. This linkage method eliminates the need for separate driving of the bottom baffle, simplifying the drive layout, reducing control logic, ensuring consistency and coordination of actions, effectively avoiding material leakage, spillage, and flow fluctuations caused by baffle asynchrony, and significantly improving discharge accuracy and delivery stability.

The invention discloses a train bulk cargo loading and unloading system and method.The train bulk cargo loading and unloading system comprises a carriage recognition unit, a grabbing unit and a PLC, and the carriage recognition unit and the grabbing unit are both coupled with the PLC; the grabbing unit comprises a lifting motor module, a first absolute value encoder, an opening and closing motor module, a second absolute value encoder and a grab bucket module. The input end of the lifting motor module and the input end of the opening and closing motor module are coupled with the PLC. The lifting motor module and the opening and closing motor module are accurately controlled through the PLC, it is ensured that lifting and opening and closing steel wire ropes are stressed at the same time, and the problems of single machine overload and steel wire rope overload are solved; a lifting absolute value encoder and an opening and closing absolute value encoder are adopted, the height and the opening degree of the grab bucket are monitored respectively, real-time communication with the PLC is achieved, it is ensured that the controller can monitor the numerical values of the encoders in real time, and accurate control over the grab bucket is achieved.

The invention provides a use method of a split type cabling device of a stacker-reclaimer, and relates to the technical field of bulk cargo loading and unloading equipment, the method is based on the split type cabling device of the stacker-reclaimer, when the equipment executes rotation operation, an upper guide module synchronously deflects along with a platform, and a lower guide module synchronously deflects along with the platform; and the lower guide module is pulled by the pulling force generated by the flexible association piece to carry out limiting follow-up, so that the motion trail of the cable is restrained in a safe physical space. For displacement change caused by pitching motion, the cable allowance preset between the split modules is used for dynamic displacement compensation and tension adjustment. During rotary motion, the upper bracket drives the upper protection frame to rotate and pulls the lower protection frame to limit and follow up through the steel wire rope; and during pitching motion, expansion and contraction are automatically adjusted through reserved cable allowance. According to the invention, the problem that the cable is scraped and collided with an outside structural member in a narrow space is effectively solved, the laying space and the cable length are saved, the equipment safety is improved, and the service life of the cable is prolonged.

The present application relates to bulk material handling machinery technical field, provide a kind of automatic reversing device of hopper and material taking mechanism, wherein, disclose a kind of automatic reversing device of hopper, including two-way brake mechanism and pressure rotating mechanism, two-way brake mechanism is arranged on hopper rotating shaft and can be switched back and forth between clockwise direction brake state and counterclockwise direction brake state, pressure rotating mechanism can exert pressure on the curved surface of hopper and drive hopper to rotate around hopper rotating shaft;Still disclose a kind of material taking mechanism, including fixed steel frame, bucket wheel body, hopper rotating shaft and hopper, also include the automatic reversing device of hopper disclosed in the present application.The present application can realize complete automatic reversing, satisfy the requirement of unmanned, intelligent of whole machine equipment.

This invention discloses a fully automatic control system for a gantry crusher, relating to the field of bulk material handling technology. It aims to solve the problems of low efficiency, poor accuracy, significant safety hazards, and inability to adaptively iterate when manually or semi-automatically handling clogging of ore bins. The system integrates dual sensing devices: LiDAR and a 3D camera. The LiDAR scans to acquire 3D point clouds, while the 3D camera captures 3D video images and combines them with AI video analysis algorithms to achieve multi-source data fusion processing. After extracting the 3D spatial coordinates of the clogging material through target identification, these coordinates are converted to the robotic arm's base coordinate system. This allows for the planning of a collision-free motion trajectory for the breaker hammer and optimization of the impact sequence, controlling the robotic arm to automatically execute crushing operations sequentially. The system also integrates safety interlocks, iterative crushing cycles, and manual intervention modes. This invention significantly reduces reliance on manual labor, improves operational continuity, intelligence, and safety reliability, and is adaptable to different specifications of gantry crushers, making it widely applicable.

This invention relates to the field of bulk material handling equipment, and particularly to a bucket wheel mechanism that facilitates easy cleaning and unloading. It includes a wheel body and multiple buckets circumferentially arranged on the wheel body. Each bucket has multiple circumferentially arranged teeth at its front open end. Each bucket includes an upper bucket body, an upper flapper plate, scrapers, a lower flapper plate, and a tilting drive component. The lower flapper plate is located at the bottom of the upper bucket body and is hinged to the rear end of the upper bucket body via a hinge structure. The top of the upper bucket body has an opening, and the upper flapper plate is hinged to this opening. Scrapers are located on both sides of the upper flapper plate, and these scrapers are in contact with the inner walls of the upper bucket body. The tilting drive component is hinged to the outside of the upper bucket body, and its output end is hinged to the upper flapper plate. The tilting drive component drives the upper flapper plate to open or close. When the upper flapper plate tilts, the scrapers on both sides scrape away any sticky material accumulated on the inner surfaces of the upper bucket body. This invention achieves "instant cleaning of accumulated material and rapid unloading," while reducing the number of idle cycles of the bucket wheel mechanism and lowering equipment energy consumption.

This invention relates to the field of large bulk material handling machinery, specifically to a device and method for correcting the deviation of a movable beam in a bucket wheel excavator. The device comprises a movable beam, a trolley, a traveling wheel frame with electromagnets, a magnetorheological elastomer pad, a main drive hydraulic cylinder, cross-connected antagonistic hydraulic cylinders, and a controller. The system calculates the resistance-thrust-stiffness mismatch index through the controller. When the index exceeds a threshold, the electromagnets are triggered to generate an upward suction force to reduce the contact normal pressure on the traveling wheels, and simultaneously reduce the elastic modulus of the pad to release lateral restraint. Its core principle is to utilize electromagnetic attraction and a variable stiffness pad to synergistically reduce drag, which, in conjunction with the main drive hydraulic cylinder, pushes the movable beam for lateral repositioning. This invention abandons the traditional rigid lateral pushing method under heavy loads, significantly reducing the thrust required for lateral repositioning, effectively solving the problems of easy stick-slip jumping and stress concentration, and achieving smooth deviation correction.

The utility model belongs to the technical field of fertilizer production, and particularly relates to a precise fertilizer conveying device which comprises a conveyor, two collision material scattering assemblies distributed front and back are arranged above the conveyor, and each collision material scattering assembly comprises a rotation driving piece, a rotating rod, an angular material ejecting plate and a material supporting plate. According to the fertilizer particle conveying device, fertilizer particles are conveyed from the low position to the high position through the conveying belt, the two groups of angular ejector plates which are symmetrically distributed up and down circularly enter and exit the fertilizer particles, the fertilizer particles are collided and scattered from the interiors of the conveyed fertilizer particles, and the fertilizer particles are conveyed to the high position through the conveying belt. The material supporting plate enters fertilizer particles along with the angular material ejecting plate, the fertilizer particles are shoveled up from the fertilizer particles pressed on the lower portion, the fertilizer particles are sprayed down in the ascending process, bulk material treatment operation from inside to outside is effectively conducted on the stacked fertilizer particles in the conveying process, and adhesive fertilizer blocks are treated and dispersed.

This invention relates to a method for partitioning and calculating the working range of a material handling machine for bulk material handling, belonging to the field of material handling technology. It aims to improve handling efficiency and safety while reducing energy consumption. The method establishes a coordinate system for the material handling machine and determines the maximum and minimum handleable range, thereby dividing the area into an operable zone, an unsafe zone, an inefficient handling zone, and a recommended handling zone. A point set on the surface of the material pile is acquired through sensing sensors, and its intersection with the point set of the safe operating zone is calculated to obtain the point set of the operable zone. Furthermore, a complement operation is performed with the point set of the inefficient handling zone to obtain the point set of the recommended handling zone. This invention, through reasonable partitioning and calculation, provides support for the motion planning and task scheduling of the material handling machine's working arm, effectively improving handling efficiency and safety, reducing energy consumption, and achieving intelligent operation.

The utility model provides a novel swingable shunting arm coupler device, which relates to the technical field of bulk cargo loading and unloading and comprises a coupler, a support block, a shaft sleeve, a shaft, a pull rod, a first thrust plate, a disc spring, a first guide cover, a second thrust plate and a second guide cover. The coupler is formed by welding a coupler tail with a round hole after the tail of a coupler head is cut, and the shaft penetrates through the round hole of the coupler tail and is in sliding fit with the shaft sleeve, so that the coupler can freely swing around the shaft; the supporting block is fixed to the tail of the coupler and provided with a through lubricating hole. The pull rod is connected with the coupler and the first thrust plate; the disc spring is sleeved on the pull rod and is clamped between the first thrust plate and the second thrust plate; and the first guide cover and the second guide cover limit the transverse displacement of the disc spring through the arc-shaped inner wall. Through the collaborative design of the swing freedom degree and the buffer structure, the problem that the alignment deviation is large when a traditional fixed car coupler and an SA-3 car coupler are coupled is solved, the unloading efficiency is improved, the manual intervention frequency and the operation risk are reduced, and the automatic shunting device is suitable for automatic shunting operation of the SA-3 open wagon.

The utility model provides a hopper, which relates to the technical field of port bulk cargo loading and unloading equipment, and comprises a stock bin main body, the stock bin main body comprises an upper bin body, a rotary bin body and a lower bin body, the upper bin body, the rotary bin body and the lower bin body are all in an inverted cone shape, the axes of the upper bin body, the rotary bin body and the lower bin body coincide, the rotary bin body is arranged between the upper bin body and the lower bin body, and the lower bin body is arranged on the rotary bin body. The rotating bin body is configured to rotate relative to the upper bin body and the lower bin body along the axis, at least one scraper is connected to the inner wall of the rotating bin body and extends in the conical direction of the rotating bin body, the two ends of the scraper extend out of the rotating bin body and extend into the upper bin body and the lower bin body respectively, and a power mechanism is connected to the outer side of the rotating bin body. The power mechanism is used for driving the rotating bin body and the scraper to rotate relative to the upper bin body and the lower bin body. By arranging the rotary bin body and the scraper, automatic cleaning of the inner wall of the hopper is achieved, the complexity and danger of manual cleaning are avoided, the cleaning efficiency is improved, and the risks of material accumulation and blockage are reduced.

The utility model provides an anti-turning device for a speed reducer of a bucket wheel device, which relates to the technical field of bulk material loading and unloading equipment and comprises a clamping sleeve I and a clamping sleeve II, the clamping sleeve I is mounted on a bucket wheel shaft and connected with a shaft sleeve of an output shaft of the speed reducer through a plurality of countersunk bolts, and the clamping sleeve II is mounted on the shaft sleeve of the output shaft of the speed reducer and connected with the shaft sleeve of the output shaft of the speed reducer through a plurality of countersunk bolts. The first clamping sleeve and the second clamping sleeve are connected through a plurality of high-strength bolts. The clamping sleeve I increases the axial connection size of the bucket wheel shaft and the clamping sleeve, and the clamping sleeve II is added, so that the bucket wheel shaft is more stably connected with the spline of the speed reducer, the connection strength of the clamping sleeve and the shaft sleeve of the output shaft of the speed reducer is enhanced, and the axial movement of the speed reducer caused by insufficient installation tightening torque or vibration of the speed reducer is reduced; a connection spline structure of the bucket wheel shaft and the speed reducer is protected; the first clamping sleeve is designed to be of a semi-split structure and provided with an axial positioning shaft shoulder, the axial positioning requirement of the bucket-wheel speed reducer is met, the structure is simple, and maintenance and installation are convenient.

The invention discloses an autonomous unloading control method, device and system for a loader, and the method comprises the steps: calculating a target movable arm angle of the loader based on the size information of a loading carriage; based on the target movable arm angle, the real-time distance between the loading machine and the loading carriage, preset distance intervals and control strategies corresponding to different distance intervals, the speed of the loading machine when the loading machine reaches a designated position is zero, and the movable arm reaches the target movable arm angle; a control instruction for dynamically adjusting the speed of the loader and / or the lifting speed of a movable arm is generated; and after the loader reaches the designated position, the angle of the bucket is adjusted, and unloading is completed. The unloading automation level, the unloading precision and the unloading efficiency can be improved, the manual operation intensity is reduced, and the automatic unloading device is suitable for bulk cargo loading and unloading scenes such as buildings, mines and ports.