The application provides a
carding machine image online
monitoring system and a monitoring method, comprising a
carding machine, an image online monitoring device and a
control system, and has the following characteristics: the image online monitoring device comprises a plurality of
image acquisition modules, the
control system comprises a man-
machine interface, an image preprocessing module, an image
feature extraction module, a classification and training module, a neps size calculation module and a neps statistics module, and the plurality of
image acquisition modules arranged close to the front of the cotton web form an array combination. The cotton web output by the
carding machine is synchronously detected by each
image acquisition module to realize full-coverage and blind-area-free cotton
web image data acquisition. The
control system performs image preprocessing, image
feature extraction, classification and training, neps size calculation and neps statistics to realize
rapid detection and evaluation of the neps in the cotton web. The structure design is reasonable and compact, the
failure rate is low, seamless full-coverage detection of the cotton web can be realized, and the reliability, stability, detection accuracy and detection efficiency can be improved.