The invention relates to the technical field of PLC control, in particular to a PLC communication expansion
system and method supporting modular dynamic reconfiguration, and the
system adopts a physically isolated
biplane bus architecture, and comprises a
process interaction unit for maintaining a deterministic interpolation period containing a preset fixed bit wide shadow time slot, the
configuration management unit is used for acquiring parameters through an independent serial
bus, the motion resolving unit verifies data suitability and loads drive in the background, meanwhile, coordinate
system zero point offset vectors of new and old models are resolved in parallel based on real-time position feedback, the undisturbed switching unit responds to a ready
signal, atomic operation is executed in an inter-frame protection gap, and a new and old model is obtained. The shadow time slot is mapped to the new module, and the offset vector is used as a feedforward injection motion instruction. According to the invention, zero-
jitter undisturbed dynamic reconstruction is realized through dual-plane and atom switching.