The invention provides a coil unit of electromagnetic
contactor and assembling method thereof. In a coil unit of an electromagnetic
contactor in which a coil having a coil strand as a conductor wire wound around a flanged
bobbin is mounted on a leg of a stationary core of an operating
electromagnet, into one
flange of the
bobbin are press fitted a pair of terminal
metal pieces respectively corresponding to an initial side lead wire as an initial side conductor wire and a final side lead wire as a final side conductor wire of the coil, and each of the terminal
metal pieces is formed with a press fitting base for making the terminal
metal piece press fitted into the one
flange, a coil connecting arm around which the lead wire as the conductor wire of corresponding side of the coil is wound and a tab terminal made to have a plug-in connection with a corresponding connector of an extension lead. The initial side conductor wire is wound on a coil connection arm 19b of a terminal metal piece19 and the coil strand is wound on the coil on the
bobbin to form the coil. The final side connector wire is wound on the coil connection arm 19b of another terminal metal piece 19. Subsequently thelead wound on each coil connection arm is welded. In addition, the tab terminal is in plug-in connection with connector of the extension lead for
external connection and serial connection, therefore the coil unit is assembled into double-coil unit.