A method is provided for generating a data product that allows for enhanced design, analysis and manufacture of a
composite structure comprising a plurality of plies. The method comprises the steps of obtaining geometric ply definitions, inputting the geometric ply definitions into a
computer aided manufacturing (
CAM)
software program to generate a numerically coded
tool path definition containing centerline data for each tape or tow comprising a ply,
programming tape or tow course shape definitions of a plurality of plies in
CAM to produce actual ply definitions, using
CAM to generate an accumulated dataset of actual ply definitions, using a customized
software program to analyze the dataset to obtain a data product containing results relating to manufacturing implementation of the actual ply definitions, and using the customized
software program to evaluate and visualize
potential impact of the data product and to interrogate the data product.