38results about "Melt circulation arrangements" patented technology

Apparatus and method are provided for electric induction heating and / or stirring of a molten electrically conductive composition in a containment vessel with the apparatus being removably insertable in the molten composition. An induction coil embedded in refractory or a coating is submerged in the composition and used to heat and / or stir the molten composition either externally or internally to the refractory or coating.

Apparatus and method are provided for electric induction heating and melting of a transition material that is non-electrically conductive in the solid state and electrically conductive in the non-solid state in an electric induction heating and melting process wherein solid or semi-solid charge is periodically added to a heel of molten transition material initially placed in a refractory crucible. Induction power is sequentially supplied to a plurality of coils surrounding the exterior height of the crucible at high power level and high frequency with in-phase voltage until a crucible batch of transition material is in the crucible when the induction power is reduced in power level and frequency with voltage phase shifting to the induction coils along the height of the crucible to induce a unidirectional electromagnetic stir of the crucible batch of material.

Apparatus and methods of operation are provided for a cold-crucible-induction melter for vitrifying waste wherein a single induction power supply may be used to effect a selected thermal distribution by independently energizing at least two inductors. Also, a bottom drain assembly may be heated by an inductor and may include an electrically resistive heater. The bottom drain assembly may be cooled to solidify molten material passing therethrough to prevent discharge of molten material therefrom. Configurations are provided wherein the induction flux skin depth substantially corresponds with the central longitudinal axis of the crucible. Further, the drain tube may be positioned within the induction flux skin depth in relation to material within the crucible or may be substantially aligned with a direction of flow of molten material within the crucible. An improved head design including four shells forming thermal radiation shields and at least two gas-cooled plenums is also disclosed.

Provided are an agitation device, a melting apparatus, and a melting method which achieve good melting efficiency without contaminating molten metal. The agitation device is provided with a traveling magnetic field generating unit which is disposed outside a charging tank for storing molten metal and generates, inside the charging tank, a magnetic field that travels downward along the rear sidewall of the charging tank, whereby a flow of the molten metal that rotates longitudinally about an axis approximately parallel to the surface of the molten metal is produced in the molten metal. By charging aluminum cutting chips into the molten metal in which the flow is produced, the aluminum cutting chips move with the flow of the molten metal, get into the molten metal roughly in the position where a downward flow of the molten metal is produced, and are immersed in the molten metal, and thus the melting of the aluminum cutting chips is accelerated.

An agitator for applying an alternating field to a melting furnace main body in order to melt a row material to form a melt includes a plurality of magnets, which are arranged so that magnetic lines of force emitted from one of the magnets pass through the melt in the melting furnace main body and return to another magnet, the magnets being fixed to an inclined surface which is inclined by an angle with respect to a horizontal surface, and being rotatable around an axis substantially perpendicular to the inclined surface.

An induction heated furnace assembly for producing a directionally solidified casting includes a susceptor that tailors strength of the magnetic field within the chamber to provide a desired grain structure in a completed cast part. The susceptor proportionally blocks portions of the magnetic field to provide different levels of magnetic stirring within the molten material at different locations within the furnace assembly stirring induced by the magnetic field is controlled and varied throughout the furnace assembly to create the desired grain structures in the completed cast article.

An agitator for applying an alternating field to a melting furnace main body in order to melt a row material to form a melt includes a plurality of magnets, which are arranged so that magnetic lines of force emitted from one of the magnets pass through the melt in the melting furnace main body and return to another magnet, the magnets being fixed to an inclined surface which is inclined by an angle with respect to a horizontal surface, and being rotatable around an axis substantially perpendicular to the inclined surface.

An asphalt processing system is formed from a heating chamber, a transfer system and an induction heating system. A plurality of paddles, conveyor flights, or conveyor belts having a U-shaped blade move the asphalt through the system while concurrently mixing the material to ensure consistent temperatures through the asphalt cement. The asphalt is heating using one or more induction heating systems to quickly heat the asphalt to between 300° F. and 350° F. The system can include a convection system designed to collect air from the heating chamber, further heat it, and recirculate the air to enhance the asphalt heating. A water condenser can be employed to remove moisture during air recirculation, reducing moisture content in the asphalt cement. The asphalt cement is optionally then modified by addition of one or more rejuvenation oils. This system is particularly useful for recycled asphalt pavement, but can be used for all asphalt products.

A tapping device and method using induction heat for melt comprises melting furnace made of steel; heating unit disposed in the upper part in the melting furnace and made of graphite material; induction coil wound around the heating unit; insulator disposed adjacent to the bottom surface of the lower part of the melting furnace; supporter disposed outside the insulator; and firebricks disposed on the bottom surface of melting furnace and outside the supporter.

There is provided a melting furnace with an agitator. The melting furnace with an agitator includes a melting furnace that contains melt, and an agitator that agitates the melt by an electromagnetic force. The agitator includes a first electrode that is provided at an arbitrary position of the melting furnace so as to come in contact with the melt contained in the melting furnace, a second electrode that is provided near a bottom wall of the melting furnace so as to come in contact with the melt, a first magnetic field device that is provided outside the melting furnace so as to face the bottom wall of the melting furnace and makes a north pole face the bottom wall, and a second magnetic field device that is provided outside the melting furnace so as to face the bottom wall of the melting furnace and makes a south pole face the bottom wall. The first and second magnetic field devices are disposed with a gap in a certain direction.

There is provided a melting furnace with an agitator. The melting furnace with an agitator includes a melting furnace that contains melt, and an agitator that agitates the melt by an electromagnetic force. The agitator includes a first electrode that is provided at an arbitrary position of the melting furnace so as to come in contact with the melt contained in the melting furnace, a second electrode that is provided near a bottom wall of the melting furnace so as to come in contact with the melt, a first magnetic field device that is provided outside the melting furnace so as to face the bottom wall of the melting furnace and makes a north pole face the bottom wall, and a second magnetic field device that is provided outside the melting furnace so as to face the bottom wall of the melting furnace and makes a south pole face the bottom wall. The first and second magnetic field devices are disposed with a gap in a certain direction.

This invention relates to the field of 3D metal printing, and more particularly to a method of rapidly melting metal for 3D metal printers by electromagnetic induction. This is a new cost-effective 3D metal printing method that enables direct heating and rapid melting of metals, higher energy conversion efficiency, higher deposition rates, smaller oxide, higher safety and controllability, faster printing, and larger-size metal components manufacturing.

A method and an apparatus for the rapid melting of glasses in a skull crucible is provided. The method and apparatus introduce high-frequency energy into the contents of the crucible by means of a coil arrangement surrounding the skull crucible, in order to heat the melt, and the batch is laid and the molten glass discharged in the upper region of the crucible, and undissolved constituents of the batch are retained by means of a cooled bridge which is immersed in the melt. The glass is taken off above the coil arrangement and is fed for further processing without flowing through the coil region.

A radiation heating device includes: a planar heat generation layer; a heat generation portion that is provided in the heat generation layer and that generates heat by energization; a plurality of heat radiation portions that are disposed in the heat generation layer and that radiate heat transferred from the heat generation portion; a low heat conduction portion that is provided around each of the heat radiation portions and that has a lower heat conductivity than the heat radiation portions; and a contact detection unit that detects contact of an object with the heat generation layer. The radiation heating device further includes an energization amount decrease unit that decreases an energization amount of the heat generation portion when the contact detection unit detects the contact of the object with the heat generation layer.

The present invention relates to a system and a method for determining / predicting a tapping time for a metal melt in an electric arc furnace (EAF), wherein at least one electrode is provided for melting the metal melt until it reach a target tapping temperature, wherein the EAF further comprises a slag and smoke layer on the surface of the metal melt, wherein an electromagnetic stirrer is provided for stirring the metal melt. The method comprises supplying a power to the electrode in order to melt a scrap to a metal melt (S10), electromagnetic stirring the metal melt in the EAF (S20), blowing away the slag and smoke from the surface of the metal melt (S30), non- contactingly measuring a temperature of the metal melt (S40), receiving the measured temperature (S50), calculating a temperature profile based on the received temperature (S60), estimating / predicting a tapping temperature at a time point based on the calculated temperature profile (S70), and determining a tapping time based on the estimated temperature, the target tapping temperature and the power supplied to the electrode (S80).

The invention discloses a track deicing vehicle which is suitable for being erected on a metal track. The track deicing vehicle comprises a vehicle body and a deicing mechanism arranged on the vehicle body, wherein the deicing mechanism comprises an electromagnetic heating ice melting device which is used for heating the track through electromagnetic heating so as to melt ice; a mechanical ice crushing device which is used for crushing the ice layer heated by the electromagnetic heating ice melting device; and a drying device which is used for drying accumulated water on the surface of the track; the electromagnetic heating ice melting device, the mechanical ice crushing device and the drying device are sequentially arranged in the advancing direction of the track deicing vehicle and located below the vehicle body. According to the track deicing vehicle, the electromagnetic heating ice melting device utilizes the electromagnetic heating principle to heat the track, the bottom of an ice layer in contact with the track surface is melted, a water film is formed at the contact position of the bottom of the ice layer and the track surface, the binding force of the ice layer and the track surface is damaged, and the ice layer is separated from the track surface; and the mechanical ice crushing device is used for rolling to crush the ice layer, so mechanical impact on the track surface is avoided, and the track is not damaged.

An agitation device, a melting apparatus, and a melting method for improving melting efficiency of molten metal without contaminating the same. The agitation device is provided with a traveling magnetic field generating unit which is disposed outside a charging tank for storing molten metal and generates, inside the charging tank, a magnetic field that travels downward along the rear sidewall of the charging tank. A flow of the molten metal that rotates longitudinally about an axis approximately parallel to the surface of the molten metal is produced in the molten metal. By charging aluminum cutting chips into the molten metal in which the flow is produced, the aluminum cutting chips move with a downward flow of the molten metal, and are immersed in the molten metal. As a result, melting of the aluminum cutting chips can be accelerated.

A method for ironmaking by smelting reduction in a stir-generated vortex includes: (1) placing a pig iron in an induction furnace, and then heating the pig iron to a molten state to form a molten iron, and maintaining the molten iron to be greater than or equal to 1450° C.; (2) stirring a center of the molten iron to form a vortex with a height-to-diameter ratio of 0.5-2.5, and continuously performing stirring; (3) mixing and grinding on an iron-containing mineral, a reducing agent and a slag-forming agent in a mass ratio of 1:(0.1-0.15):(0.25-0.4) to obtain a powder mixture, spraying and blowing the powder mixture to a center of the vortex, performing a reduction reaction, and stopping the stirring after the molten iron and molten slags are obtained, wherein a waste gas is produced; and (4) discharging the molten iron and the molten slags respectively, and exhausting a treated waste gas.

A non-magnetic wireless heating module is described. The module consists of a, preferably embossed, surface or plane and a dielectric surface or plane. The surface or plane is made of an inductive non-magnetic metal alloy that contains a first amagnetic metal or a first non-magnetic mixture of metals in a percentage between 85% and 99.99% by weight to the total weight and contains a second ferromagnetic or ferrimagnetic metal or a second ferromagnetic or ferrimagnetic mixture of metals in a percentage between 0.01% and 15% by weight to the total weight. The wireless amagnetic heating module is inserted into a chamber (for example a pipe or a portion of a pipe, a cubic container, a cistern . . . ) for the passage or storage of fluids, liquids, gases or solids; when the wireless amagnetic heating module is subjected to a variable electromagnetic field, it heats up, allowing heating, drying, passage of phase, . . . of the material in contact with it and contained in the chamber.

A melting furnace includes a gas supplying unit configured to protrude inwardly of the melting furnace to supply a gas to the melting furnace, the gas supplying unit including a gas supplying pipe configured to penetrate the melting furnace to protrude inwardly of the melting furnace and configured to have a nozzle hole formed at a front end thereof; and a cooling passage pipe provided outside the gas supplying pipe to include a second cooling passage through which a cooling liquid flows, the second cooling passage being directly connected to a first cooling passage through which the cooling liquid is circulated along a wall of the melting furnace.

A method of restoring the electrical efficiency of channel and pressure pour furnaces includes plunging a fluxing material with a specially designed plunging lance. The plunging lance chamber containing the fluxing material is 24 to 32 inches in length, 3 inches in diameter and has a capacity to hold 5 to 7.5 pounds of flux briquettes. The plunging chamber has holes drilled along the length of the body. The fluxing material contains by weight from 8.0 to 28.7% CaCO3 (calcium carbonate or limestone), from 0 to 18.5% MgCO3 (magnesium carbonate), from 3.6 to 18.0% Al2O3 (alumina) from 1.4 to 7.1% SiO2 (silica), in the form of a complex aluminosilicate, and from 19.4 to 46.4% Na2O (sodium oxide), in the form of soda ash (sodium carbonate). The total level of sodium ranges from 23 to 26% and up to 10% sodium fluoride or sodium chloride may be substituted for soda ash.

A melting furnace includes a gas supplying unit configured to protrude inwardly of the melting furnace to supply a gas to the melting furnace, the gas supplying unit including a gas supplying pipe configured to penetrate the melting furnace to protrude inwardly of the melting furnace and configured to have a nozzle hole formed at a front end thereof; and a cooling passage pipe provided outside the gas supplying pipe to include a second cooling passage through which a cooling liquid flows, the second cooling passage being directly connected to a first cooling passage through which the cooling liquid is circulated along a wall of the melting furnace.

A radiation heating device includes: a planar heat generation layer; a heat generation portion that is provided in the heat generation layer and that generates heat by energization; a plurality of heat radiation portions that are disposed in the heat generation layer and that radiate heat transferred from the heat generation portion; a low heat conduction portion that is provided around each of the heat radiation portions and that has a lower heat conductivity than the heat radiation portions; and a contact detection unit that detects contact of an object with the heat generation layer. The radiation heating device further includes an energization amount decrease unit that decreases an energization amount of the heat generation portion when the contact detection unit detects the contact of the object with the heat generation layer.

Apparatus and method are provided for electric induction heating and / or stirring of a molten electrically conductive composition in a containment vessel with the apparatus being removably insertable in the molten composition. An induction coil embedded in refractory or a coating is submerged in the composition and used to heat and / or stir the molten composition either externally or internally to the refractory or coating.

A method and device for moving molten metal are provided, wherein the electromagnetic inductor includes at least two electromagnetic pole pairs, and a first electromagnetic pole is generated between one electromagnetic pole of the first electromagnetic pole pair and the second electromagnetic pole of a different electromagnetic pole pair. A magnetic field component, and a second magnetic field component is generated between two electromagnetic poles of one or more electromagnetic pole pairs, which second magnetic field component thus generates one or more eddy currents within the molten metal. These eddies are generally parallel to the surface of the molten metal and therefore have greater amplitude and extent than eddies perpendicular to the surface. Especially when the depth of the molten metal is small, such eddies provide additional movement to the molten metal, for example for stirring purposes.

A process for electric induction heating of large billets to a tapered cross sectional heating profile by inductively scan heating the axial circumference of the large billet with a single induction coil prior to hot working the large billet in an extrusion or forging process is provided.

Apparatus and method are provided for electric induction heating and melting of a transition material that is non-electrically conductive in the solid state and electrically conductive in the non-solid state in an electric induction heating and melting process wherein solid or semi-solid charge is periodically added to a heel of molten transition material initially placed in a refractory crucible. Induction power is sequentially supplied to a plurality of coils surrounding the exterior height of the crucible at high power level and high frequency with in-phase voltage until a crucible batch of transition material is in the crucible when the induction power is reduced in power level and frequency with voltage phase shifting to the induction coils along the height of the crucible to induce a unidirectional electromagnetic stir of the crucible batch of material.

An induction coil furnace system includes at least an active induction coil and a passive induction coil surrounding a furnace volume. The active induction coil is connected to an AC power supply, while the passive induction coil is connected in parallel with one or more capacitors forming an L-C tank circuit. The connections to the AC power supply and the one or more capacitors comprise an interchangeable connection, such that the active coil can become the passive coil upon disconnection of the AC power supply and connection of the one or more capacitors. Likewise, the passive coil can become the active coil upon disconnection of the one or more capacitors and connection of the AC power supply. The active coil is electrically connected to the passive coil and separable via a removable jumper cable, whereupon removal of the jumper cable, the active coil and the passive coil are electrically isolated.

A transparent heating film according to an embodiment includes: a transparent substrate including a top surface in which a plurality of grooves are formed and a flat bottom surface; and a plurality of metal nanostructures located on the top surface of the transparent substrate. The metal nanostructures have a first distance from a middle plane of the transparent heating film, and an imaginary line extending from the top surface of the transparent substrate has a second distance from the middle plane of the transparent heating film. The transparent heating film includes a first region in which the first distance is shorter than the second distance, and the first distance is a shortest distance between a first point at which each of the metal nanostructure and the transparent substrate are in contact with each other and the middle plane, the first point being located in each of the grooves. A radius of curvature of the metal nanostructures in a region adjacent to the first points may be equal to or smaller than a radius of curvature of the groove in the region adjacent to the first point.