60results about "Beating/refining control devices" patented technology

Methods and apparatus for measuring the stress forces in refining disks are disclosed. The method includes providing a measuring surface comprising at least a portion of a plurality of refiner bars on the refining surface of a refining disk, resiliently mounting the measuring surface in the refiner surface, and measuring the stress forces across the measuring surface.

Thermomechanical pulp is an important process for producing fibrous mass used in papermaking. A two-level control strategy that stabilizes and optimizes the refining process has been developed. The Stabilization layer consists of a multivariable model predicative range controller that regulates the refiner line operations. The Quality Optimization layer provides the pulp quality control as measured by an online pulp quality (freeness, fibre length) sensor. This control startegy leverages the natural decoupling in the process. The modular design technique is able to handle multiple refiner lines that empty into a common latency chest. A global optimizer is also used to integrate and coordinate the two layers for enhanced constraint handling.

This invention relates to a refiner force sensor for refiners used in the pulp and paper industry, to a refining apparatus, and to a method of measuring force acting on a refiner bar in a refiner.

A system and method for optimizing a process for refining lignocellulosic granular matter such as wood chips use a predictive model including a simulation model based on relations involving a plurality of matter properties characterizing the matter such as moisture content, density, light reflection or granular matter size, refining process operating parameters such as transfer screw speed, dilution flow, hydraulic pressure, plate gaps, or retention delays, at least one output controlled to a target such as primary motor load or pulp freeness, and at least one uncontrolled output such as specific energy consumption, energy split, long fibers, fines and shives. An adaptor is fed with measured values of matter properties and measured values of controlled and uncontrolled outputs, to adapt the simulation model accordingly. An optimizer generates a value of the target according to a predetermined condition on a predicted uncontrolled output parameter and to one or more process constraints.

A method is described for controlling a process section for thermo-mechanical pulp (TMP) refining. The process section has at least one first refiner having a plurality of sensors arranged in a predetermined position on a refiner plate of the at least one first refiner. The method comprises measuring, alternatively estimating, one or more process variables representing external states outside of the refiner Formula (I) for said process section and measuring, alternatively estimating, one or more values representing one or more internal states states Formula (II) inside said at least one first refiner, and calculating a change for said at least one manipulated variable (u 1 ) for said at least one refiner using said measurement of an internal state Formula (II) of said at least one refiner and a measurement of said one or more process external states Formula (I); for said process section by means of a mathematical process model.

The invention relates to a method for defibering recycled fiber material in a drum pulper provided with a substantially horizontal drum. Recycled fiber material and water are fed to the drum pulper and the drum of the drum pulper is simultaneously rotated. When the drum rotates, the recycled fiber material rises up in the rotating drum and finally, due to gravitational force, falls back down. After falling and hitting to the bottom, the recycled fiber material is defibered, forming a fiber pulp mixture with water. A value of at least one parameter describing the defibration process or fiber pulp properties is measured on the basis of the drum pulper or the resultant fiber pulp mixture, and this value is used for controlling the rotation speed of the drum of the drum pulper. The invention also relates to a drum pulper implementing the method of the invention.

An improvement to a mechanical refining system relates to an apparatus including three or more actuators (100) coupled to a stator (42) of the refining system, and a controller for independently operating the actuators. An improved method of refining permits adjustment of the overall width of a refining gap between refining elements mounted by the stator and a rotor as well as the trim of the refining elements relative to each other.

A sensor, sensor disk, sensor measurement correction system, and method used in measuring a parameter in the refining zone. The sensor includes a spacer that spaces its sensing element from the disk. In one preferred embodiment, the spacer is made of an insulating material that insulates the sensing element from the thermal mass of the disk to prevent the thermal mass from affecting sensor measurement. The sensor includes a housing carried by the spacer that, in turn, carries the sensing element. Where the sensing element is a temperature sensing element, the housing is thermally conductive and the housing and spacer enclose the sensing element. Each sensor is disposed in the refining surface, preferably in its own separate bore in the disk and flush with or below axial refiner bar height. Signals from one or more sensors are processed by a processing device linked to a module containing calibration data that is applied to make sensor measurements more accurate. The module holds calibration data from sensors that are precalibrated before the sensor disk in which they are assembled is shipped, along with the module, to a fiber processing plant where the disk is installed in a refiner and the module connected to the processing device. In one preferred embodiment the sensor or sensors are carried by a sensor module that can be a removable segment of a refiner disk.