In an example method, an NWM molding blank comprising a nonwoven material held compressed by an
adhesive is placed in a separable mold and heated to a
melting temperature of the
adhesive. The molding blank expands, shaping into an NWM molded object having a 3D geometry as an intermediate NWM object. The intermediate NWM object is cooled through a temperature band having an upper boundary and a lower boundary, and further cooled to a solidification temperature of the
adhesive. The upper boundary is above the solidification temperature and the lower boundary is below the adhesive
melting temperature. While in the temperature band, the mold is separated so that exposed surfaces of the intermediate NWM object are accessible. The object is then transported to a contoured forming surface of a forming
bed by an actuatable arm having an end
effector that grips the exposed surfaces via vacuum suction, the object is lifted from the mold and placed on the contoured forming surface. Optionally, the end
effector contacting surfaces include final forming features. The actuatable arm compresses the intermediate NWM object against the contoured forming surface and, optionally, the end
effector final forming features, and continues compression until cooled to the solidification temperature.