This invention relates to the field of electrical
safety testing technology, and discloses a comprehensive testing device and method for power supply filters. The method includes: performing closed-loop correction of the
contact impedance of the test circuit before applying the test
voltage; intelligently selecting parallel or sequential excitation mode to apply
high voltage based on pre-test results; acquiring leakage current waveforms in real time during the test, comparing them with preset
insulation failure precursor characteristics, and rapidly
cutting off the
high voltage within microseconds through an independent hardware channel during matching; calculating the dispersion of batch leakage current after the test and comparing it with a threshold adaptively updated based on historical data. The corresponding device includes a high-
voltage matrix switch network, an adaptive tooling matrix, a
safety monitoring module, and a host computer. This invention achieves reliable test connection assurance, proactive safety protection during the test process, and intelligent optimization capabilities for the
test strategy.