The invention discloses a
general assembly process virtual-real mapping method of a digital twin workshop and a
monitoring system. The method comprises the following steps: S1, acquiring various production data in a final
assembly process of a packaging workshop based on an OPC UA protocol and transmitting the data in real time; s2, constructing a behavior logic model based on a Petri network to describe a
virtual entity motion rule; s3, constructing a 3D digital twin workshop model subjected to lightweight
processing; s4, analyzing and decomposing complex behaviors of the production equipment, and cooperating with overall operation and control; and S5,
simulation is carried out in the Unity 3D engine, and real-time driving and monitoring are realized. Wherein the data preprocessing comprises format unification, data screening and classified induction; real-time transmission relates to OPC UA
client /
server connection, and data is distributed to a
database and Unity 3D; real-time driving is achieved by dividing motion data according to frames and calling motion scripts frame by frame. The
system comprises a data module, a modeling module, a motion module and a driving module. The problems of model redundancy and
system load are solved, and transparent, efficient and
intelligent management of a production field is realized.