The present invention relates to a thin film
polyurethane foam laminate and a method for manufacturing the same, the method comprising the steps of: (a) generating a foam composition of a gas-liquid mixture by feeding, as raw materials for a foam composition without using water, which is a chemical
foaming agent,
polyol,
isocyanate, a
moisture absorbent, micro hollow spheres, and an additive into a mixer, followed by mechanical foaming through a foaming gas; (b) supplying the mechanically foamed gas-liquid mixture from the mixer to a
discharger connected to a connection tube; (c)
coating the gas-liquid mixture, which is discharged from the
discharger, on a first base film to a predetermined thickness; (d) attaching a second base film on a surface of the gas-liquid mixture coated on the first base film, and hardening the
resultant structure with the attached second base film in a thermal hardener, thereby generating a
polyurethane foam layer; (e) releasing the second base film after the completing of the thermal hardening step,
coating a
coating agent on a surface of the hardened
polyurethane foam layer, and then laminating a coating film using a UV hardener; and (f) collecting the polyurethane foam laminate with the laminated coating film, using a collection roll. A low-density polyurethane foam laminate having a very thin thickness, which is required by a sealing member and a buffer applied to an electronic device, can be molded by: adding, in the foaming composition,
zeolite as a
moisture absorbent for absorbing
residual moisture and micro hollow spheres causing less aggregation between cells; performing mechanical foaming using
nitrogen as a foaming gas; and then performing thermal hardening. Therefore, the
low density molding is suitable for a sealing material and
cushioning material of an electronic device, where a polyurethane foam laminate with super thin thickness is required.