A novel
machining process for a heavy-duty, high-precision
reducer with low tooth difference is disclosed. The process includes: an eccentric shaft and two eccentric wheels integrally formed, with the eccentric phase of the two eccentric wheels being 180°; two separate internal gears, with backlash eliminated by adjusting the installation
phase angle of the two internal gears; the teeth of the external and internal gears are double-circular-arc tooth profiles, with the
pressure angle α of the double-circular-arc tooth profile
ranging from 10° to 25°, the eccentric wheel deformation coefficient b
ranging from 0.3 to 0.7, and the tooth addendum coefficient a
ranging from 0.1 to 0.5; the bearing holes, pin shaft inner holes, and tooth portions of the two external gears are integrally machined. This
machining process uses two separate internal gears, eliminates backlash by adjusting the installation
phase angle, and simultaneously controls the
pressure angle, eccentric wheel deformation coefficient, tooth addendum coefficient, and tooth dedendum coefficient to create internal and external gears with double-circular-arc tooth profiles. This results in a
reducer with a large number of meshing teeth and a large meshing surface.