The invention discloses a high-efficiency
hybrid copper-aluminum rotor motor, which belongs to the technical field of motors and comprises a
stator and a rotor, and a shell with radiating fins and an end cover are arranged on the outer side of the
stator. The core improvement of the rotor is that the conducting bars are formed by mixing
copper conducting bars and aluminum conducting bars and are arranged in a specific layered mode, the
copper conducting bars are arranged on the upper layer and the lower layer of a rotor groove, the aluminum conducting bars are arranged on the middle layer, the
skin effect is actively utilized, a high-frequency current path is optimized, and the copper conducting bars and the aluminum conducting bars are reliably and electrically connected at the end of the rotor through a conductive connecting ring. The connection process adopts a step-by-step different process method of firstly
welding the copper conducting bar at a high temperature and then
welding or crimping the aluminum conducting bar at a low temperature, and plating treatment can be selectively carried out on the end part of the aluminum conducting bar, so that the problems of reliability and durability of
dissimilar metal connection are effectively solved. According to the invention, through
collaborative design of materials and structures, the cost is greatly reduced while the efficiency of the motor is remarkably improved (the efficiency level can reach IE4 and above), and the process is stable and suitable for large-scale production.