The application relates to the technical field of
metal plastic working, and particularly discloses an
oil pressure upsetting head local heating billet
forging process capable of reducing
energy consumption, which comprises the following steps: firstly, determining an effective deformation volume according to a target upsetting head forming volume and an
effective volume of a billet mold cavity, and calculating a theoretical deformation length, so as to determine a total local heating length; secondly, dividing an end portion of a blank into a main plastic deformation zone, a gradient transition deformation zone and a low-temperature constraint zone, heating the main plastic deformation zone to a first temperature, heating the gradient transition deformation zone to a second lower temperature, and limiting the
diffusion of heat to the low-temperature constraint zone; thirdly, placing the blank into the billet mold, and completing upsetting, filling and shaping through
axial pressure of an
oil pressure head, and correcting subsequent heating parameters according to a pressure-displacement curve. The application can reduce invalid heating length, reduce
energy consumption, make the gradient transition deformation zone block deformation
diffusion in the early stage and limitedly supplement material in the later stage, so as to improve the problems of underfilling, cracks, flash and bulging in the later stage.