The invention discloses an aluminum-based
brake disc cross-scale modeling and microcosmic failure finite
element analysis method, which comprises the following steps: firstly, acquiring enhanced particle parameters of a
brake disc sample, generating REV through an adaptive
random sequence extension
algorithm, setting a zero-thickness cohesion unit and endowing the zero-thickness cohesion unit with material attributes; then, macroscopic transient thermal-
machine-wear full-
coupling analysis is carried out on the built
brake disc full-size three-dimensional finite
element model, and a brake disc global
stress field, a temperature field and wear distribution are obtained; finally, inputting the macroscopic local load into the REV, applying a periodic boundary condition, and feeding back microscopic damage to correct the
macroscopic model; and the micro thermal stress of the REV is solved, the
stress distribution of an interface and a nearby area is analyzed, and the failure mode and mechanism of the aluminum matrix composite brake disc under the micro scale are determined. According to the method, through
macro-micro cross-scale
coupling analysis, the micro
stress distribution rule of the reinforced particles of the aluminum-based
composite material brake disc and the matrix interface is disclosed, and the
failure mechanism of micro
crack initiation and evolution is clarified.