This invention discloses a gradient
electrowetting coalescence reactor and its method for treating emulsified
oily wastewater, belonging to the field of
oily wastewater treatment technology. The reactor includes four units: pre-coalescing,
electrowetting main reaction, enhanced coalescence, and
sedimentation separation, which are sequentially connected in series in a shell along the
water flow direction. The pre-coalescing unit uses an oleophobic modified
wire mesh and has no
electric field. The
electrowetting main reaction unit uses a double-
electrode wire mesh with a gap of 1-2 mm and applies a high-frequency pulsed
electric field of 50-250V and 1-5kHz. The enhanced coalescence unit uses a superhydrophilic modified
anode wire mesh and applies a DC
electric field of 10-50V. The wire mesh aperture of the three units decreases stepwise along the
water flow direction, forming a gradient distribution of 500-1000μm → 100-300μm → 50-100μm. This invention achieves efficient and economical treatment of emulsified
oily wastewater from industries such as oil refining, petrochemicals, offshore platforms, and
machining within 30-60 seconds by using a dual matching
coupling of gradient aperture and gradually changing electric field, under a safe
voltage of ≤250V.