A numerical
simulation method for heat and
mass transfer under the
synergy of
ultrasonic vibration and CMT-P arc is disclosed. The method includes constructing an arc additive manufacturing
system and obtaining a sample; building a two-dimensional geometric model; forming a complete numerical model of heat and
mass transfer in the ultrasonic-CMT-P arc
molten pool; setting boundary and initial conditions; obtaining transient evolution results of the
molten pool temperature field, velocity field, and phase distribution; and evaluating the accuracy and reliability of the constructed model. The advantages of this invention are: it enables the synergistic solution of the acoustic field, flow field, thermal field, and
electromagnetic field, comprehensively describing the heat and
mass transfer behavior under the ultrasonic-CMT-P
composite process. By dynamically
coupling the ultrasonic displacement boundary conditions, the CMT-P heat and force sources, and the motion law of the moving mesh to the
solver, transient numerical solutions of multiple
physics fields (acoustic, thermal, mechanical, and magnetic) can be achieved. By comparing the simulated droplet transition morphology with high-speed photographic images over time, and by performing quantitative
error analysis on the calculated melt width and depth values with experimental measurements, the accuracy of the model can be dually verified.