Electric drive system (15), comprising: a
voltage bus with a positive
bus rail (19+) and a negative
bus rail (19-) and a
DC bus voltage across the bus rails (19+, 19-); a
battery pack (20) that is connected between the positive bus rail (19+) and the negative bus rail (19-) of the
voltage bus and provides a
battery voltage (V bat + , V bat - ) delivers; a DC /
DC converter (30) comprising a set of
semiconductor switches (34) connected between the positive bus rail (19+) and the negative bus rail (19-) and having a bypass switch (S0, 32) connected to the positive bus rail (19+), wherein the DC /
DC converter (30) is configured as a buck /
boost converter; a traction
power inverter module (40), TPIM (40), with a DC side connected to the DC-
DC converter (30) at an
inverter bus voltage (31+, 31-) and with an AC side, AC, wherein the TPIM (40) is configured to direct the
inverter bus voltage (31+, 31-) and thereby generate an AC
bus voltage at phase lines (48); a rotating
electric machine (16) connected to the AC side of the TPIM (40) and powered via the AC bus voltage; and a controller (50) configured to provide a required output power of the DC-DC converter (30) based on a requested operating mode, a target speed (N) 16 ) and a target torque (T 16 ) of the electrical
machine (16) calculated to compare the required output power with a calibrated power threshold, and: if the required output power exceeds the calibrated power threshold, close the bypass switch (S0, 32) and thereby bypass the DC-DC converter (30); and If the required output power is less than the calibrated power threshold, a minimum loss voltage (V) MIN-L ) from a loss card (52) and then the minimum loss voltage (V MIN-L ) to use as a
target control voltage of the DC-DC converter (30) in order to optimize the efficiency of the
electric drive system (15) with the bypass switch (S0, 32) open; where the bypass switch (S0, 32) is a mechanical
relay or bidirectional
semiconductor switch.