The invention provides a multi-layer module stacking
wax mold structure and a method for efficiently preparing a
single crystal blade through the multi-layer module stacking
wax mold structure, and relates to the technical field of aero-engine blade
precision casting. The invention provides a multi-layer module stacking
wax mold structure. The multi-layer module stacking wax mold structure comprises a pouring
system wax mold, a blade wax mold, a
crystal selector wax mold and a chilling plate wax mold which are sequentially connected from top to bottom. The blade wax mould comprises a plurality of
layers of blade wax moulds which are sequentially connected from top to bottom. Under the condition of ensuring the same production capacity of the blade, the module
diameter is effectively reduced, and the size requirements on the chilling plate and the
directional solidification furnace cavity are reduced; the temperature field distribution in the
directional solidification process is obviously improved by reducing the
diameter of the module, the uniformity of a transverse temperature field is improved, the isotherm bending degree is reduced, and the
front edge temperature gradient of a
solid-
liquid interface is improved; the defects of the
single crystal blade are obviously reduced, the tendency of
mixed crystal generation at the transition section and the platform is reduced, and the qualified rate of
mass production of the
single crystal blade is effectively improved.