The application provides an aero-engine blade fatigue
failure analysis method, first, the
foreign object damage morphology data of the real blade is collected to form a real blade
database, then the design parameters of the
simulation blade are obtained according to the morphology and
stress distribution of the real blade, and then the finite
element model of the
simulation blade is established, the
modal calculation is carried out, whether the inherent frequency of each order mode meets the set requirement is verified, if the set requirement is met, the
foreign object damage
simulation of the finite
element model of the simulation blade is carried out, the simulation result is obtained, and the consistency
verification is carried out with the real blade
database, finally, the real model of the simulation blade is made, the FOD test and the HCF test are continuously carried out on the real model of the simulation blade, and the
fatigue limit of the real model of the simulation blade after damage is obtained. The method takes the
foreign object damage morphology data of the real blade as the reference, realizes the high-cycle
fatigue limit test of the
foreign object damage simulation blade which is closer to the real working condition, has low cost, high
controllability of parameters, and good
interpretability.