24 results about "Magnetic pulse welding" patented technology

This invention discloses a high-performance electromagnetic pulse (EMP) welding process for tubular components, comprising the following steps: configuring a corresponding intermediate layer and drive tube according to the welding process requirements of the target weldment; sequentially assembling the inner tube, intermediate layer, and outer tube; sequentially assembling the drive tube, magnet collector, and electromagnetic generating coil; setting the charging voltage and energy storage level of the pulse capacitor; charging the pulse capacitor bank in the charging circuit to a preset voltage; rapidly discharging the high-voltage electrical energy stored in the capacitor bank to the electromagnetic generating coil to generate a transient strong magnetic field; a huge Lorentz force is induced inside the drive tube, propelling the outer tube to violently impact inward at extremely high speed. This invention can achieve high-performance electromagnetic pulse welding of multi-property material combinations and multi-size tubular components; through the design of the magnet collector and drive unit, it achieves electromagnetic pulse welding of low-conductivity, small-gap tubular components; and innovatively proposes the concept of an intermediate layer, thereby realizing the welding of dissimilar or high-performance, difficult-to-join metals.

The invention provides an electromagnetic welding method and device, an electronic terminal and a computer readable storage medium. The electromagnetic welding method comprises the steps that feature information of a to-be-welded workpiece is obtained; the to-be-welded workpiece at least comprises a flying plate and a base plate; the to-be-welded workpiece is a conductive material; welding parameters of the to-be-welded workpiece are determined through a parameter determination model based on the feature information of the to-be-welded workpiece; the parameter determination model is used for representing a nonlinear mapping relation between the feature information and the welding parameters; and based on the welding parameters of the to-be-welded workpiece, electromagnetic pulse welding operation is conducted on the flying plate and the base plate. Due to the fact that the parameter determination model can accurately map the nonlinear mapping relation between the feature information and the welding parameters, the welding parameters of the to-be-welded workpiece can be rapidly determined through the parameter determination model on the basis of the feature information of the to-be-welded workpiece, and efficient and accurate prediction of the welding parameters of the to-be-welded workpiece with different feature information is achieved; dependence on an experimental trial and error method is eliminated, and the welding efficiency can be improved.

Procedures (500), comprising: Bending several metal foils (302) of a battery between a punch (204) and a die (202) to form bent metal foils (303), wherein the punch (204) and the die (202) are in a slidably connected relationship to each other, opposite surfaces of the punch (204) and the die (202) are knurled, and the opposite surfaces of the punch (204) and the die (202) are heated by inductive heating, resistance heating, or a combination thereof, and wherein the bent metal foils (303) are corrugated after forming and include a depression having a height of 0.1 to 2 millimeters; Arranging the several curved metal foils (303) in a foil holder; Arranging a battery lead (304) next to the multiple curved metal foils (303) such that a curved section of the multiple curved metal foils (303) is separated from the battery lead (304) by a distance of 0.1 to 2 millimeters, wherein the battery lead (304) has a knurled surface and wherein the knurled surface faces the multiple curved metal foils (303); and Impact welding of the multiple curved metal foils (303), wherein the impact welding is carried out by magnetic pulse welding and comprises activating one or more electrical coils (214, 218) placed near the multiple curved metal foils (303) to enable the multiple curved metal foils (303) to strike each other or the battery conductor (304) at a speed of 300 to 900 meters per second, thereby producing a weld between the metal foils (303) themselves as well as between the metal foils (303) and the battery conductor (304), wherein a Coil holder (206) comprising one or more electrical coils (214, 218), wherein either the coil holder (206) is opposite a first surface of the multiple curved metal foils and this first surface is opposite a second surface of the multiple curved metal foils which is opposite the battery conductor, or wherein the coil holder (206) is opposite a first surface of the battery conductor and this first surface is opposite a second surface of the battery conductor which is opposite a first surface of the multiple curved metal foils.

The present application relates to the field of electromagnetic pulse welding, and provides a kind of electromagnetic pulse welding spot intermetallic compound dynamic growth simulation method, comprising: pre-storing the distribution characteristics of each intermetallic compound in the welding spot at the time of welding;Obtain the action trajectory of the welding spot in the monitoring area and action trajectory;According to the multi-dimensional distribution characteristics of the welding spot in the monitoring area when the welding spot is generated, and compare it with the pre-stored welding spot distribution characteristics of the corresponding intermetallic compound;Dynamic update the distribution characteristics of each intermetallic compound in the welding spot at the time of welding;When the welding spot distribution characteristics change less than the set value within the set time period, the welding spot distribution characteristics at this time are taken as the final form of the welding spot growth, and the time period is divided into multiple sub-periods, and the welding spot distribution characteristics and time domain characteristics of each sub-period are obtained respectively;Couple the welding spot distribution characteristics of each sub-period with the corresponding time domain characteristics, and simulate the dynamic growth process of intermetallic compound.

This invention discloses an electromagnetic pulse welding coil for welding tubular metals. The electromagnetic pulse welding coil is arranged circumferentially along a driving tube. The driving tube can obtain Lorentz force through electromagnetic induction of the electromagnetic pulse welding coil, providing the impact velocity for welding. The electromagnetic pulse welding coil is composed of several circumferentially connected "convex"-shaped structures. The "convex"-shaped structures are arranged with an inward rotation of 90°, and the wide end at the outer end has a notch. One side of the notch is connected to the other side of the notch of the adjacent "convex"-shaped structure through a connecting block, thereby connecting all the "convex"-shaped structures into a whole, forming a ring structure around the driving tube. This invention has the advantages of significantly improving the electromagnetic energy utilization efficiency, increasing electromagnetic energy, and being applicable to electromagnetic pulse welding of difficult-to-deform metals.

The invention relates to the technical field of electromagnetic pulse welding, and discloses an electromagnetic pulse welding macroscopic morphology prediction method and system. The method comprises the following steps: receiving multi-physics field real-time monitoring data of electromagnetic field intensity distribution, temperature gradient distribution and material deformation rate in the welding process; performing space-time alignment processing on the data to generate a fusion monitoring data sequence of a unified timestamp and a space coordinate system; extracting an electromagnetic-thermal-mechanical coupling feature vector containing a local energy density change rate and an interface plastic flow trend from the fusion sequence; the feature vectors are input into a pre-trained macroscopic morphology prediction network, and a welding interface dynamic morphology evolution graph is obtained; and generating a morphology control parameter adjusting instruction containing the pulse energy correction and the welding pressure compensation value according to the atlas. The method adapts to the complex characteristics of the welding process, and macroscopic morphology dynamic prediction and parameter adjustment can be achieved.

The invention belongs to the technical field of electromagnetic pulse welding, and particularly relates to an electromagnetic pulse welding device based on cooperative driving of induced eddy current and discharge current, which comprises a connecting seat, an I-shaped coil is fixedly mounted at the top of the connecting seat, and a copper driving plate is arranged at the top of the I-shaped coil. A zirconium alloy plate, a gasket and a stainless steel plate are sequentially arranged above the copper driving plate, and the copper driving plate generates electromagnetic force under the action of pulse current to provide driving force needed by welding. When the electromagnetic pulse welding structure of the I-shaped coil and the through-flow copper driving plate is used for welding a zirconium alloy plate and a stainless steel plate, the electromagnetic driving force borne by the driving plate can be remarkably enhanced through the synergistic effect of the external through-flow and electromagnetic induction, the magnetic field distribution in a welding area is more uniform, and the welding quality is improved. And therefore, the zirconium alloy flying plate obtains overall accelerated deformation in a larger range, and an effective welding joint with a larger area between the zirconium alloy plate and the stainless steel plate is achieved.

The foil vaporization welding device for triggering aluminum-based energetic film based on electric pulse comprises a foil vaporization welding tool and a discharge control system (4-1), the magnetic pulse welding tool comprises an upper base plate (1), a lower base plate (7) and a foil vaporization welding assembly arranged between the upper base plate and the lower base plate; the aluminum-based energetic film is a composite structure of a thin aluminum material and an energetic material; in the welding process, the discharge control system applies a high-frequency pulse current to the aluminum-based energetic film to heat and vaporize the thin aluminum material by electric energy, triggers the release of chemical energy of the energetic material when the aluminum material is vaporized, forms mixed energy release of electric energy and chemical energy, and drives the flyer plate and the target plate in the foil vaporization welding assembly to collide by the impact force of the energy release, so that the two are welded and connected; the present application can solve the defects existing in the existing foil vaporization welding technology, such as poor welding effect repeatability, limited welding range, high requirements for power supply system and circuit parameters and the like.

The application relates to the field of electromagnetic pulse welding and provides a simulation method for microstructure evolution of an electromagnetic pulse micro-welding spot based on finite elements, which comprises the following steps: dividing time nodes and obtaining peripheral frame lines of the microstructure of the electromagnetic pulse micro-welding spot at the time of generation of the microstructure at each time node; obtaining a geometric model of the micro-welding spot at each time node and coupling the peripheral frame lines and the geometric model of the micro-welding spot to finite element software; obtaining micro-welding spot model parameters from the time of generation of the micro-welding spot to the time of completion of generation through the finite element software; re-dividing the time nodes based on the variation amplitude of the micro-welding spot model parameters and evolving the growth process of the microstructure of the micro-welding spot according to the re-divided time stages. According to the variation of the electromagnetic pulse micro-welding spot, the corresponding relationship between the time domain characteristics of the micro-welding spot and the peripheral frame lines, and the finite element theory, the microstructure evolution process of the electromagnetic pulse micro-welding spot can be simulated.

The application discloses a kind of multi-station welding coil and its tooling applied to flat workpiece electromagnetic pulse welding, including multiple parallelly arranged main arms, wherein adjacent main arms are connected together by connecting arm, and the end of the main arm of the edge that is suspended is provided with a bus end, and two bus ends are used to be connected with pulse large current generator to form a loop;Multiple welding positions are sequentially and spaced apart on the main arm along its extension direction, a connecting circuit is provided between adjacent welding positions, and multiple welding positions are connected in series by the connecting circuit, and a main arm is formed;The cross-sectional area of the connecting arm, the connecting circuit and the bus end perpendicular to the current direction is greater than the welding position. It can increase the number of flat metal workpieces welded in a single discharge process, improve the utilization rate of discharge energy, and enhance the adaptability of electromagnetic pulse welding industrial applications.

The application provides an electromagnetic welding method, device, electronic terminal and computer readable storage medium. The electromagnetic welding method comprises the following steps: acquiring characteristic information of a workpiece to be welded; the workpiece to be welded comprises at least a flying plate and a base plate; the workpiece to be welded is made of conductive material; determining welding parameters of the workpiece to be welded based on the characteristic information of the workpiece to be welded through a parameter determination model; the parameter determination model is used to represent a nonlinear mapping relationship between the characteristic information and the welding parameters; and performing an electromagnetic pulse welding operation on the flying plate and the base plate based on the welding parameters of the workpiece to be welded. Since the parameter determination model can accurately map the nonlinear mapping relationship between the characteristic information and the welding parameters, the application can quickly determine the welding parameters of the workpiece to be welded based on the characteristic information of the workpiece to be welded through the parameter determination model, realize efficient and accurate prediction of the welding parameters of the workpiece to be welded with different characteristic information, and get rid of the dependence on the experimental trial-and-error method, which helps to improve the welding efficiency.

The utility model belongs to the technical field of magnetic pulse welding, and particularly relates to a modular magnetic pulse welding coil structure which comprises a plurality of pulse coil modules, a busbar and a plurality of positioning pipes. Wherein the plurality of pulse coil modules are connected in sequence to form an electrical series structure; the busbar provides a synchronous power supply for the plurality of pulse coil modules. A plurality of pulse coil modules are electrically connected in series to form an integral loop, current sequentially flows through the modules to excite and superpose a magnetic field, a busbar intensively inputs high-voltage pulse current to all the modules, synchronous generation of the magnetic field is ensured, and the problem that a traditional coil is difficult to produce in batches is solved. The pulse coil adopts a modular design, and the number of series coils can be flexibly adjusted according to actual conditions, so that multiple workpieces can be welded at a time, and the production efficiency of magnetic pulse welding is improved.

The application discloses a kind of electromagnetic pulse welding equipment and method for copper-clad plate processing, and is related to copper-clad plate processing equipment technical field.The copper-clad plate processing electromagnetic pulse welding equipment, including processing table, processing table is fixedly connected with L-shaped frame, the lower end surface of L-shaped frame transverse section is fixedly connected with electromagnetic pulse welding head by electric telescopic link, the right part of the upper end surface of processing table is installed for the copper layer and base material layer edge alignment in copper-clad plate position correcting mechanism, material removal integrated mechanism includes the drive removal component for driving the movement of transfer frame and the removal unit for removing copper-clad plate from electromagnetic pulse welding head by being arranged on bearing rail, the combination of drive removal component and transfer frame drives copper-clad plate blank to move to specified position on bearing rail, then the processed copper-clad plate is removed by removal unit, can smoothly complete the placement and extraction of copper-clad plate, guarantee the accuracy of processing.

This invention discloses a dissimilar metal electromagnetic pulse welding method assisted by a high-entropy alloy interlayer, belonging to the field of dissimilar metal welding technology. The method involves setting the discharge voltage and discharge capacitor capacity of the electromagnetic pulse welding device, charging the pulse energy storage capacitor, triggering a high-voltage gap switch to discharge, and using a transient magnetic field generated by the electromagnetic coil to drive a first base material plate carrying the high-entropy alloy interlayer to impact a second base material plate at high speed. The interface undergoes high-strain-rate adiabatic shearing to form an in-situ amorphous or nanocrystalline gradient transition layer. This invention organically integrates the high-entropy alloy interlayer with electromagnetic pulse welding technology, effectively suppressing the formation of continuous brittle intermetallic compounds at the dissimilar metal welding interface and significantly improving the mechanical properties of the joint. Furthermore, it achieves quantitative screening of the high-entropy alloy interlayer composition through a three-dimensional orthogonal criterion, overcoming the blindness and low efficiency of traditional trial-and-error material selection methods.

The embodiment of the present application provides an electromagnetic pulse welding device, which comprises a substrate, a power supply assembly installed on the substrate, and a coil assembly connected with the power supply assembly, wherein the coil assembly comprises a coil body, the coil body comprises a bus plate, a return plate and a welding plate, the bus plate and the return plate are oppositely arranged along a first direction, the welding plate is arranged at one end of the bus plate and the return plate along a second direction and is connected with the bus plate and the return plate; the welding plate comprises a working section extending along a third direction, a bus section formed by being bent and extended from one end of the working section along the first direction, and a return section formed by being bent and extended from the other end of the working section along the first direction, the bus section is connected with the bus plate, the return section is connected with the return plate, and the first direction, the second direction and the third direction are perpendicular to each other. The electromagnetic pulse welding device provided by the embodiment of the present application aims to reduce the volume and weight of the electromagnetic pulse welding device and improve the accessibility of welding.

The invention relates to the technical field of electromagnetic pulse welding detection, and discloses an electromagnetic pulse welding macroscopic morphology acquisition method. The method comprises the steps of analyzing an acquisition request to obtain a target welding area description and an acquisition constraint condition; preliminarily screening candidate acquisition devices from the registered morphology acquisition devices according to the region description; querying operation state data and historical acquisition performance data of the candidate device; carrying out adaptability analysis on the candidate device in combination with the collection constraint condition, the operation state and the performance data; determining an actual collection device group based on the analysis result; sending an acquisition trigger signal to the device group and monitoring the execution progress; receiving electromagnetic pulse welding macroscopic morphology original data uploaded by the device group; performing cleaning and format standardization processing on the original data; performing consistency check on the standardized data and the acquisition constraint condition to generate a morphology acquisition result; and transmitting the result to a specified storage position.

Provided is a method of connecting an austenitic steel pipe with a ferritic steel pipe. The method comprises providing the austenitic steel pipe and the ferritic steel pipe, such that an inner end section of the austenitic steel pipe has an outer diameter smaller than an inner diameter of an outer section of the ferritic steel pipe, inserting the inner end section into the outer end section, such that the inner and outer end sections overlap in a connection region, and welding the inner and outer end sections in the connection region by explosive welding or magnetic pulse welding. Further, a linear quench exchanger and a processing arrangement for processing a process fluid are provided.

The utility model discloses an electromagnetic pulse welding device, which belongs to the technical field of welding devices and comprises a bottom plate, sliding columns are symmetrically and fixedly connected to the upper portion of the bottom plate, a top plate is fixedly connected to the upper portions of the sliding columns, and a moving plate is sleeved on the outer sides of the sliding columns. Two fixing plates are symmetrically and fixedly connected to the upper portion of the bottom plate and the lower portion of the moving plate, a magnetic collector is fixedly connected between the two fixing plates at the same horizontal position, a coil mechanism is arranged on the inner side of the magnetic collector, and a heat dissipation mechanism used for heat dissipation is arranged on one side of the coil mechanism; the electromagnetic pulse welding device solves the problems that an existing electromagnetic pulse welding device cannot stably clamp a workpiece and cannot effectively dissipate heat of a coil, and then the machining quality of the workpiece and the use effect of the coil are affected.

The utility model provides a magnetic pulse welding device which is used for welding a first workpiece and a second workpiece into a welding piece. The magnetic pulse welding device comprises a mold used for forming a welding piece; and the coil is used for generating a pulsed magnetic field, the coil and the mold are oppositely arranged, and the first workpiece and the second workpiece are contained between the coil and the mold during welding. And the first workpiece and the second workpiece collide and are welded into a welding part under the action of the pulsed magnetic field. The first workpiece and / or the second workpiece move / moves towards the die in the moving direction in the welding process, a surface structure is arranged on the working face of the die and comprises a groove, and the included angle between the side face of the groove and the moving direction is an acute angle. According to the magnetic pulse welding device, the welding speed and the welding quality of workpieces can be improved.

This invention discloses a method and apparatus for determining the weldability parameter range of magnetic pulse welding. The method includes: acquiring the structural parameters, material performance parameters, and preset welding quality requirements of the target welding part; establishing a numerical simulation model of the target welding part based on the structural and material performance parameters; adjusting the simulation conditions to ensure the simulation results meet the preset welding quality requirements; and extracting the collision process deformation information of the target welding part at the welding interface when the requirements are met; matching and retrieving the extracted collision process deformation information with a pre-constructed magnetic pulse welding database; determining the welding process parameters; and obtaining the weldability parameter range. The apparatus includes a welding fixture module and a pulse discharge module, and the collision angle can be adjusted with multiple degrees of freedom by changing the control pad. This invention significantly shortens the magnetic pulse welding process development cycle by constructing a highly versatile and expandable database.

Disclosed is an insulating cushion material for electromagnetic pulse welding a method for controlling deformation of a flyer plate in electromagnetic pulse welding using the insulating cushion material. The insulating cushion material includes rice grains or bean grains. The method includes: preparing a base plate and the flyer plate for welding, and cleaning and drying the base plate and the flyer plate; determining an overlap spacing and a collision gap based on specifications of the base plate and specifications of the flyer plate; selecting the insulating cushion material based on the collision gap; placing the insulating cushion material between the base plate and the flyer plate based on the overlap spacing; starting an electromagnetic pulse apparatus and performing electromagnetic pulse welding according to a set process parameter; cleaning broken particles of the insulating cushion material between the base plate and the flyer plate after completing the electromagnetic pulse welding.

The invention belongs to the field of magnetic pulse welding, and particularly relates to a brazing filler metal quantitative control method and a welding method for magnetic pulse-brazing hybrid welding, and the method comprises the following steps: obtaining training data and standardizing the training data to obtain standard data; calculating the similarity of different standard sample points to obtain a first correlation matrix; calculating the similarity between the to-be-welded sample and the standard sample to obtain a second correlation matrix; constructing a prediction model according to the first correlation matrix and the second correlation matrix; calculating evaluation parameters; if the evaluation parameter does not meet the requirement, acquiring the fluctuation range of the process parameter; acquiring new data in the fluctuation range, and optimizing the prediction model by using the new data to obtain an optimized prediction model; and a to-be-welded sample is input into the optimization prediction model, a prediction result is obtained, and the brazing filler metal is controlled according to the prediction result. The method has the effects that intelligent prediction of the weld size and accurate quantitative control of the brazing filler metal are achieved by constructing the high-precision mapping relation between the process parameters and the weld size, and the performance of a finished product is improved.

The utility model discloses electromagnetic pulse welding equipment for coil welding, which belongs to the technical field of coil welding and comprises a processing table, and a support part is mounted at the bottom of the processing table. A first sliding way is formed in the upper side of the machining table, two first sliding blocks are connected into the first sliding way in a sliding mode, and coils are installed on the first sliding blocks. A clamping assembly making contact with the coil is installed on the machining table, and an aluminum alloy plate and a magnesium alloy plate are installed on the clamping assembly. The aluminum alloy plate is located on the lower side of the coil, a cushion block is installed between the aluminum alloy plate and the magnesium alloy plate, a clamping assembly is used for clamping the two sides of the coil so as to fix the coil, then the magnesium alloy plate and the aluminum alloy plate are placed on the clamping assembly, the cushion block is placed between the magnesium alloy plate and the aluminum alloy plate, and after placement is completed, the cushion block is placed between the magnesium alloy plate and the aluminum alloy plate. The coil is powered on, current passes through the coil to generate a magnetic field, the magnesium alloy plate and the aluminum alloy plate collide under the action of the magnetic field, and therefore welding is achieved.

This invention relates to the field of metal welding technology, and discloses a multi-field coupling driven metallurgical-mechanical interlocking composite connection method and apparatus. The method includes: processing locking structures on both sides of the welding center of the welding surface of a first metal substrate; placing insulating cloth on the coil of an electromagnetic pulse welding device, placing a second metal substrate on the insulating cloth, and placing pads on both sides of the welding area on the surface of the second metal substrate; then placing the first metal substrate on the pads, and subsequently placing pressure blocks on the first metal substrate; activating the electromagnetic pulse welding device to drive the second metal substrate to collide with the first metal substrate, causing the first and second metal substrates to undergo solid-state metallurgical bonding in the welding area, and filling the locking structures on both sides of the welding area of ​​the second metal substrate to form a mechanical interlock; thereby achieving solid-state metallurgical bonding and mechanical interlocking between metal materials quickly without the need for structural adhesive, improving peel resistance and connection reliability.