A method and apparatus for electro-pulse and ultrasonic synergistic driven melt infiltration
sintering of
tungsten-
copper alloys are disclosed. The apparatus, centered on a high-temperature
vacuum furnace, integrates an upper conductive mechanism, a middle limiting and insulating mechanism, and a lower conductive vibration mechanism, along with a temperature controller to achieve precise control of pressure, vacuum, temperature, electro-pulse, and
ultrasonic vibration parameters during melt infiltration
sintering. In preparing the
tungsten-
copper alloy,
tungsten-
copper alloy powder is first prepared and mixed in a specified ratio. The sample is placed in a sleeve structure within the furnace, a
constant pressure is applied, and a vacuum is evacuated to a set value. Simultaneously,
ultrasonic vibration and furnace heating are initiated. During the holding phase, pulsed
direct current is applied. After
sintering, the
alloy is cooled under vacuum with the furnace, ultimately yielding a high-density tungsten-
copper alloy. This invention effectively solves the problems of
low density, high sintering temperature, long
cycle time, and component segregation associated with traditional processes. The prepared alloy exhibits
high density, uniform
microstructure, and tight tungsten-copper
interface bonding, making it suitable for tungsten-
copper alloy preparation and applicable to a wide range of fields, including high-end
electronics and
aerospace.