The invention provides a flip LED
chip and a manufacturing method thereof. According to the method, a traditional slender flip LED
chip is designed and optimized to be of a wide and short structure, the
layout of slender strip-shaped P / N
electrode bonding pads is adopted, and the distance between the two
electrode bonding pads is controlled to be 50-250 micrometers. The specific process comprises the steps of growing an LED epitaxial structure on a
patterned substrate, forming an MESA, determining the size of a
chip, sequentially preparing a transparent conductive layer, a medium reflecting layer and a
metal reflecting layer, and improving the light emitting efficiency; and then depositing a double-layer insulating
passivation layer and windowing, and manufacturing a two-stage
metal electrode to form a P / N bonding pad. Through the design, the
stress distribution of the chip is more uniform, the
crystal breaking risk caused by
stress concentration in the
solid crystal packaging process is greatly reduced, meanwhile, the
tin connection
short circuit is avoided through the moderate bonding pad distance, and the reliability and the product yield of the LED chip are remarkably improved.