40 results about "Tool setters" patented technology

1. Name of the Design Product: Laser Tool Setting Instrument. 2. Use of the Design Product: For tool measurement of machine tools. 3. Design Key Points of the Design Product: Lies in the shape. 4. Picture or Photo that Best Illustrates the Design Key Points: Perspective View of Design 1. 5. Design 1 is designated as the basic design.

The application discloses a dismounting and mounting method and device for a slurry pump piston and belongs to the technical field of slurry pumps. The device comprises a fixing structure, a dismounting tool, a mounting tool and a piston nut, the fixing structure comprises a base and a clamping jaw; the dismounting tool comprises a lower annular body, a handle and a lever; the mounting tool comprises an upper annular body and a pressing rod; when the snap spring is dismounted, the lower annular body is arranged on the upper side of the piston core and is sleeved on the piston screw rod, the lower end of the lever is inserted into the snap opening of the snap spring, the handle is pushed, and the lever pries open the snap opening of the snap spring; when the snap spring is mounted, the upper annular body, the lower annular body and the piston nut are sequentially arranged on the upper side of the piston core from bottom to top, the snap spring is arranged obliquely and the non-upward end of the snap spring is hooked on the annular groove, and the snap spring is located on the opposite side of the pressing rod; the lever is located directly above the non-upward end of the snap spring and is located on one side of the pressing rod in the rotating direction; the handle is pushed, the lower end of the lever is pressed on the upper side of the snap spring, the handle is continuously rotated, the lever is abutted against the pressing rod, and the pressing rod is pressed on the upper side of the snap spring.

An improved method for measuring the size (e.g., diameter) of a toothless tool (e.g., a grinding tool such as a diamond-coated burr) is described. The method can be implemented on a machine tool (e.g., a lathe, a machining center, etc.). The method includes passing a light beam from a transmitter (10) to a receiver (14). The receiver (14) produces a received intensity signal related to the intensity of the received light. Changes in the received intensity signal are analyzed as the rotating tool (40; 88) moves relative to the light beam (12) to enable the size of the tool (40; 88) to be measured. In particular, it can be determined when the received intensity signal has crossed a threshold for at least a defined duration (Tq) that is less than the time (Tr) it takes for the tool to rotate a full revolution.

The present invention belongs to the technical field of numerical control machining, and particularly relates to a blade machining method based on side-edge milling compensation of a ball-end milling cutter. The technical solution of the present invention is as follows: A blade machining method based on side-edge milling compensation of a ball-end milling cutter includes the following steps: 1) Confirm the wear area of the ball-end milling cutter during blade milling; 2) Install a laser tool setter on a five-axis CNC machining center; 3) Use the laser tool setter to measure the ball-end milling cutter in actual machining and calculate the wear value of the ball-end milling cutter after the nth use; 4) Realize in-machine tool compensation on a five-axis CNC machining center. The blade machining method based on side-edge milling compensation of a ball-end milling cutter provided by the present invention uses a laser tool setter to measure the wear value of the ball-end milling cutter and realizes in-machine tool compensation, which can ensure product quality and improve production efficiency.

The present invention belongs to the technical field of engine manufacturing, and discloses a tool aligner for the main camshaft hole boring bar of an engine, which includes a clamping mechanism and a measuring mechanism. The clamping mechanism includes a fixed part and a movable part. The fixed part is arranged on the side of the boring bar. There are two clamping parts on the fixed part, and the contact surface between the clamping part and the boring bar is parallel to the axis of the boring bar. The measuring mechanism is arranged on the side of the fixed part. The measuring mechanism includes a measuring rod and a micrometer. The measuring rod is swingably installed on the fixed part, and the swing axis of the measuring rod is parallel to the axis of the boring bar. The measuring rod is perpendicular to both the axis of the boring bar and the axis of the tool. The micrometer is installed on the fixed part, and the axis of the dial head of the micrometer is parallel to the axis of the tool. The aligner of the present invention, by means of laying the measuring rod flat and placing the mechanism sideways, can not only solve the problem that the measurement cannot be carried out due to the interference object above the tool, but also the whole device is automatically and tightly clamped on the measured boring bar, and can be operated with one hand, which is convenient for reading and tool adjustment.

The utility model discloses a laser tool setting gauge, which belongs to the technical field of tool setting gauges and comprises a base and a support table rotatably mounted on the base, a cleaning plate is slidably mounted on the support table, a cleaning brush is mounted on the cleaning plate, a laser tool setting gauge body is mounted at the top of the support table, and a limiting component is mounted on the base. According to the device, the cleaning plate and the cleaning brush are arranged, the cleaning plate is pulled to drive the cleaning brush to move, the cleaning brush is in contact with a cutter, and when the cleaning plate and the cleaning brush slide, the cleaning brush can clean the surface of the cutter; and the positions of the cleaning plate and the laser tool setting gauge body are adjusted.

This invention discloses a four-spindle, five-channel, five-linkage embedded CNC machine tool, comprising a five-channel linkage CNC system, a bed, a crossbeam, a spindle holder, a slide plate, a worktable, a fourth and fifth axis, a tool magazine, a spare tool magazine, a spindle, a linear scale, and a tool setter. This invention employs a four-spindle, five-channel linkage structure, where each of the four spindles can be controlled by a separate channel. The fifth channel is dedicated to rapid tool change control, enabling tool changing within 4 seconds and achieving five-axis linkage machining. Simultaneously, the four spindles can process in parallel without stopping for adjustments to a single spindle. Combined with a high-capacity tool magazine, it enables the complete machining of complex and precision parts in a single setup.

This invention discloses an integrated equipment and method for processing and online measurement of plastic hot runner molds. The integrated equipment includes a machine bed base, a clamping slide mechanism, a column and beam mechanism, a turret and slider mechanism, a probe component, and auxiliary devices such as hydraulic, cooling, pneumatic, lubrication, and chip removal systems. A main clamping component is fixedly installed on the machine bed base, and a hydraulic center frame component is slidably installed. The column and beam mechanism is vertically installed above the machine bed base, and a grating ruler and a Z-axis roller linear guide are mounted on it. A measuring probe component is installed on the turret and slider mechanism, which can slide along the Z-axis guide rail across the hydraulic center frame to measure the left and right end faces of the hot runner mold. The measurement data is fed back to the CNC system via the grating ruler, and the machining allowance is automatically calculated. A tool setter is located on the right end of the column and beam of the equipment. This invention enables precision machining and online measurement, effectively solving the problem of inaccurate total cutting length of plastic hot runner molds, ensuring a cutting length accuracy to 0.02 mm.

The invention discloses a wireless five-direction tool setting gauge and a use method, and relates to the technical field of five-direction tool setting gauges. The device comprises a mounting base, a shell is fixedly connected to the circumferential inner wall of the mounting base, a detection column is arranged in the shell, a spring is fixedly connected to one end of the detection column, a partition plate is fixedly connected to the circumferential inner wall of the shell, and the end, away from the detection column, of the spring is fixedly connected to the outer wall of one side of the partition plate. The other end of the detection column is fixedly connected with a connecting rod, one end of the connecting rod is fixedly connected with a fixing cylinder, a probe rod is arranged in the fixing cylinder, one end of the probe rod is fixedly connected with a probe head, and one end of the shell is provided with a sealing ring. The tool detection device is suitable for detection of tools of different specifications, the height of the probe rod is adjusted by combining the lifting assembly to enhance the strength, the wireless transmission function is achieved, and the detection precision, compatibility and use convenience are improved.

The utility model relates to a multi-axis CNC (computer numerical control) high-precision processing machine tool for precious metal industry, which is used for precision processing of precious metal jewelry by various processing technologies and comprises a plurality of control axes such as an X-axis module, a first Z-axis module, a second Z-axis module, a Y-axis module, a B-axis module and a C-axis module. The numerical control engraving machine further comprises the main shaft machining assembly and the faceting shaft machining assembly so that various operations such as engraving and faceting of workpieces can be achieved, and repeated clamping is avoided. Meanwhile, the device further comprises the measuring assembly and the tool setting gauge, the accurate positions of the machining tool and the workpiece can be determined, and precise machining of the workpiece is achieved. According to the technical scheme, all the components are exquisite in layout, so that the overall structure of the machining machine tool is compact, the occupied space is small, and the production cost is reduced.

The utility model discloses a processing origin detection tool, which comprises a base, a cleaning assembly, a receiving end seat, a magnet seat, an anti-collision assembly and a transmitting end seat, the cleaning assembly is arranged on the base, the receiving end seat is arranged at the top end of the base, an iron block is arranged at the bottom of the receiving end seat, the magnet seat is arranged at the top end of the base, and the anti-collision assembly is arranged on the transmitting end seat. A positioning groove is formed in the left side of the magnet base, the anti-collision assembly comprises a right fixing plate connected to the base through screws, a spring arranged on the left side of the right fixing plate, a left fixing plate arranged on the left side of the spring and a double-faced adhesive tape bonded to the left side of the left fixing plate, and the transmitting end base is arranged at the top end of the base. By arranging the anti-collision assembly, the anti-collision effect is achieved under the condition that use of the device is not affected, damage to a tool or a tool setting gauge caused by misoperation is avoided, meanwhile, by arranging the iron block and the magnet base, the position of the receiving end base can be determined conveniently, and the situation that the anti-collision assembly affects fixation of the receiving end base or the transmitting end base is avoided.

This invention relates to a method for in-machine workpiece dimension detection and automatic machine adjustment in a CNC machine. The CNC machine is equipped with a probe and a contact-type tool setter. The method includes the following steps: Step 1: Machining the part with a tool, followed by blowing air onto the part to remove debris; Step 2: Controlling the probe to perform contact-type detection on the surface of the machined part according to NC code to collect the measured values ​​of the X-axis, Y-axis, and Z-axis positions of the measured positions, and recording them in a macro variable list; Step 3: Based on the CNC coordinate system, calculating the X-axis position error based on the theoretical and measured values ​​of the X-axis positions of the measured positions. This invention can improve the stability of key product dimensions, increase yield, reduce the workload of measurement and machine adjustment personnel, save labor costs, and reduce frequent machine adjustments caused by measurement errors.

The utility model discloses an installation tool. The mounting tool comprises a crimping part and a guide part connected with the crimping part, the crimping part is provided with a first crimping part and a second crimping part which are oppositely arranged, the first crimping part is provided with a first crimping space, and the second crimping part is provided with a second crimping space. Stable support can be provided by introducing the guide piece of a rigid structure, installation failure caused by component deformation in the installation process is avoided, and therefore the installation difficulty is reduced. The installation tool provided by the utility model can effectively reduce the installation difficulty and time between the prefabricated intermediate joint and various flexible cables, improves the field installation efficiency, and improves the product qualification rate.

The utility model discloses a five-axis cradle tool setting gauge support, and belongs to the field of five-axis cradle tool setting gauge supports, the five-axis cradle tool setting gauge support comprises a positioning assembly and a stabilizing assembly, the positioning assembly comprises a positioning disc, a vibration reduction ring is installed on the surface of the positioning disc, positioning sleeves are installed in the positioning disc and the vibration reduction ring, positioning shafts are inserted in the positioning sleeves, and the stabilizing assembly is connected with the positioning sleeves. One end of the positioning sleeve and one end of the positioning shaft are fixedly connected with a first flange and a second flange correspondingly, a buffer ring is connected between the first flange and the second flange in a sleeving mode, and the stabilizing assembly comprises a tool setting gauge support body installed on one side of the positioning disc; according to the tool setting gauge support, the positioning assembly is matched with the stabilizing assembly, the installation stability and durability of the tool setting gauge body can be improved, meanwhile, space can be saved, the heat resistance and corrosion resistance of the tool setting gauge support body can be enhanced, and therefore the practicability of the support can be enhanced; through mutual cooperation of the structures, the support structure can be disassembled conveniently, and then the disassembly and replacement convenience of all the components can be improved.

The present invention discloses a tool setter control system for a numerical control machining center. The system includes: a data acquisition module for collecting a multi-dimensional measurement data set of the tool setter of the numerical control machining center through sensors; a data preprocessing module for generating a standardized multi-dimensional measurement data set; a feature extraction and noise reduction module for constructing an improved variational autoencoder model to obtain a low-dimensional latent feature representation data set and a noise-reduced multi-dimensional reconstructed measurement data set; a calibration optimization module for constructing a tool setter calibration optimization objective function based on the low-dimensional latent feature representation data set and the noise-reduced multi-dimensional reconstructed measurement data set; a global optimization module for determining a globally optimal calibration parameter set; and a calibration control module for making the tool state best match the calibration parameters. The present invention shows high adaptability under various tool types and machining conditions, ensuring the global optimality of the tool setter calibration control parameters.

The utility model relates to the technical field of laser tool setting, and provides a tool bottom plate for a laser tool setting gauge, which comprises a bottom plate body, and the bottom plate body is provided with a first mounting surface and a second mounting surface which are arranged back to back; the first mounting surface is provided with a plurality of mounting structures, each mounting structure comprises a plurality of mounting parts, the plurality of mounting parts of each mounting structure are arranged at intervals in the first direction of the bottom plate body, the intervals of the plurality of mounting parts of the plurality of mounting structures in the first direction are different, the mounting parts are provided with mounting holes, and the mounting holes are communicated with the mounting structures. A first fixing piece penetrates through the first fixing piece, so that the bottom plate body and the laser tool setting gauge are fixedly connected through the first fixing piece. According to the tool base plate, the universality and compatibility of the tool base plate are improved, the replacement operation of the laser tool setting gauge is simpler and more time-saving, and the inventory management cost of the tool base plate is reduced.

1. Name of the design product: Tool setter (HPS-LCA200). 2. Use of the design product: Used for aligning the tools of a CNC machining center. 3. Design key points of the design product: Lies in the combination of shape and pattern. 4. Picture or photo that best shows the design key points: Perspective view of Design 1. 5. Design 1 is designated as the basic design.

The invention discloses a laser tool setting gauge correction tool and a laser tool setting gauge correction method, and relates to the technical field of machine tool calibration. The laser tool setting gauge correction tool comprises a mounting plate, a clamping column and a calibration piece. The mounting plate is provided with a first mounting surface and a second mounting surface which are arranged oppositely; the clamping column is installed on the first installation face and used for being clamped on a cutter handle so as to be installed on a machine tool spindle of a numerical control machine tool where the laser tool setting gauge is located through the cutter handle. The calibration piece is mounted on the second mounting surface and extends towards one side towards which the second mounting surface faces; the calibration piece is eccentrically arranged relative to the clamping column, so that when the machine tool spindle rotates and drives the mounting plate to rotate through the clamping column, the calibration piece moves on the circumference around the axis of the machine tool spindle. According to the invention, the posture of the laser emitted by the laser tool setting gauge can be corrected to be perpendicular to the axis of the machine tool spindle.

The present invention discloses an electronic component shell opening machine and its usage method, which includes a base, a three-dimensional moving platform, a fixed table, a milling mechanism, a dust removal mechanism and a control module. The three-dimensional moving platform, the milling mechanism and the dust removal mechanism are fixed on the base. The three-dimensional moving platform realizes the movement in the X-axis, Y-axis and Z-axis directions. A fixed table is arranged on the upper surface of the three-dimensional moving platform. The milling mechanism is located on one side of the fixed table. A first electronic tool setter and a second electronic tool setter are respectively arranged at both ends of the side of the fixed table close to the milling mechanism. The upper surface of the fixed table is detachably connected with a transfer table, and a fixing module is detachably connected to the side of the upper surface of the transfer table close to the milling mechanism. The control module includes a human-machine interaction interface and a control unit. The first electronic tool setter and the second electronic tool setter are electrically connected to the control unit. The present invention can realize the three-dimensional movement of the workbench, and the movement distance is accurately controlled, avoiding residues from entering the interior of the electronic component shell, with simple operation and strong practicability.

The utility model provides an installation tool. The installation tool is used for installing a filter and an oil pipe, and comprises a supporting assembly, a clamping assembly and a clamping assembly, the clamping assembly is arranged at the end, away from the stand column, of the mounting plate and comprises a fixing structure, a positioning structure and a fastening structure, the fixing structure is provided with a plurality of connecting parts, the connecting parts are arranged at intervals in the first direction and / or the second direction, and the fastening structure is selectively connected with at least one connecting part; the positioning structure is fixed on the fixing structure; the positioning structure is provided with a limiting part which is limited and blocked with the joint; after the connector and the filter are assembled, the connector is limited and stopped through the limiting part, so that the oil pipe is installed on the connector. The oil filter, connector and oil pipe assembling device effectively solves the problems that in the prior art, the assembling efficiency of an oil filter, a connector and an oil pipe is low, and the labor intensity of workers is increased.

The invention belongs to the field of machining, and particularly relates to a combined machining method and system for a high-precision multi-channel main shaft of semiconductor CMP equipment, and the machining method comprises the following steps: clamping a workpiece on a workbench; calibrating the precision of each shaft of the workbench; measuring the length and the diameter of the inner-cooling drill bit by using a tool setting gauge, and establishing tool compensation parameters; an inner-cooling drill bit is installed on the cutter shaft, and the workpiece is moved to make the axis of the inner-cooling drill bit coincide with the axis of the target channel hole; the cooling unit is connected with the inner-cooling drill bit, and the output pressure of cooling liquid in the cooling unit is adjusted to be larger than 60 MPA; after the temperature of the cooling liquid is controlled to be stabilized at 25-30 DEG C, machining is Triggering a monitoring compensation device of the workpiece to detect and trim machining coordinates every time a group of channel holes are finished; by means of the method, high-precision machining of the 12-channel main shaft can be achieved, and independent production of key parts in CMP equipment is achieved.

The utility model provides a protective device and a machine tool, and the protective device comprises a housing which is provided with an accommodating cavity used for accommodating a tool setting gauge, and the accommodating cavity is provided with a first opening at the top of the housing; the driving assembly is arranged in the shell and located in the containing cavity; and the cover plate is assembled on the shell in a sliding mode and connected with the driving assembly, the cover plate is arranged on the surface of the top of the shell, and the cover plate is used for moving to open or close the first opening under the driving action of the driving assembly. The tool setting gauge is arranged in the containing cavity of the shell, so that scrap iron is prevented from being sputtered on the surface of the optical fiber hole of the tool setting gauge during machining. The cover plate is arranged on the surface of the top of the shell, so that the cover plate is not limited by the size of the shell when sliding, the coverage range and the sliding stroke of the cover plate are large, the first opening in the top of the shell is large, and the main shaft can move to the tool setting gauge through the first opening at a high moving speed; therefore, the tool setting time of the machine tool is greatly reduced.

This invention relates to a robotic intelligent trimming system. The system includes a robot subsystem, a trimming end effector, a management and control subsystem, and auxiliary subsystems. The robot subsystem includes a robot, a positioning accuracy compensation module, and a quick-change module; the trimming end effector includes a trimming module, a vision inspection module, an expansion module, and electrical and pneumatic control modules; the management and control subsystem includes an operation console, a system control cabinet, integrated management software, and system control software; the auxiliary subsystem includes a vacuum dust removal device, a cooling device, a tool magazine, a test tool holder, a tool setter, a tool loading device, offline programming and simulation software, and a safety protection module. This system can realize functions such as offline programming and simulation, automatic trajectory compensation, visual recognition, real-time data feedback, real-time machining posture compensation, automatic trimming, quick change, chip removal, automatic tool changing, and tool setting. This system replaces manual trimming with automated equipment, improving efficiency and reducing physical harm to operators.

Systems, devices, and methods for replacing an eyedropper tip on an eyedropper bottle with a replacement eyedropper tip. Such a system may include, without limitation, a removal tool, an application tool, and a replacement eyedropper tip. The removal tool may be used to remove a preexisting eyedropper tip on an eyedropper bottle, and the application tool may be used to apply the replacement eyedropper tip to the eyedropper bottle. In some embodiments, the replacement eyedropper tip and the application tool may be formed as a single unit or effectively be the same component.

The utility model relates to the technical field of part machining, in particular to a brush head assembly tool table which comprises a base which is divided into an operation area, a machining storage area, an installation tool storage area and an auxiliary tool storage area. The operation area is used for clamping and fixing brush parts during assembly and disassembly and is provided with a plurality of bench clamps; the processing storage area is used for processing and cleaning parts and is provided with a plurality of processing tools; a plurality of mounting tools are placed in the mounting tool storage area; and a plurality of auxiliary tools are placed in the auxiliary tool storage area. The utility model aims to solve the problem in the prior art that the brush head is inconvenient to assemble and disassemble due to the fact that no special tool table exists when the brush head of the brush capable of being repeatedly assembled to achieve repeated utilization of parts needs to be replaced, and provides the brush head assembly tool table, the brush head can be conveniently and quickly replaced, and the production efficiency is further improved.

The utility model provides a Shank mounting tool, which comprises a body, a fixing part, a connecting part and a fixing part, and is characterized in that the body is used for fixing a Shank; the base body is connected with the body, and the base body is used for being installed on an installation base; when the base body is installed on the installation base, the installation tool can keep the relative position between the Shank and the installation base. The Shank is installed on the body, stability and reliability in the operation process can be guaranteed, the base body is installed on the installation base to keep the relative position between the Shank and the installation base, the Shank can be conveniently, rapidly and accurately installed on the installation base, errors and uncertainty in the installation process are reduced through the design, operation efficiency is improved, and in addition, the Shank can be conveniently and rapidly installed on the installation base. The installation tool is simple and convenient to design and easy to operate, the installation process of the Shank is simplified, the requirement for the skill level of an operator is lowered, and the installation work is easier and faster.

The invention belongs to the field of nut installation, and provides a nut lock and an installation tool for the nut lock.The nut lock comprises a nut lock body arranged on the outer side of a screw rod in a sleeving mode and further comprises the installation tool for the nut lock.The installation tool is composed of a shell, a middle cylinder arranged on one side of the shell, an inner core arranged on the inner side of the middle cylinder and an outer ring arranged on the outer side of the middle cylinder in a sleeving mode; the outer ring is slidably arranged on the lower portion of the outer side of the middle cylinder, a battery and a motor are fixedly installed in the shell, a rotating rod is fixedly installed at the output end of the motor, a screw is fixedly installed on the lower surface of the rotating rod, the outer surface of the screw is sleeved with a connecting sleeve, and a connecting plate is fixedly installed at one end of the connecting sleeve; according to the installation tool for the nut lock, the nut anti-loosening solution which is low in cost, high in efficiency and wide in application is achieved, the tool can effectively prevent the nut from loosening when the nut is used for a long time or under the action of external force, the stability and safety of equipment are improved, and the installation tool is a nut anti-loosening measure; and compared with an existing anti-loosening nut, the anti-loosening nut has the advantage that the cost is lower.

1. Name of the designed product: laser tool setting gauge (side out). 2. Use of the designed product: for lathe tool setting gauge. 3. Design points of the designed product: in shape. 4. Picture or photo best indicating the design points: perspective view 1.

An improved method is described for measuring a dimension (e.g. diameter) of a non-toothed tool, for example a grinding tool such as a diamond coated burr. The method may be implemented on a machine tool, such as a lathe, machining centre or the like. The method comprises passing a beam of light from a transmitter to a receiver. The receiver produces a received intensity signal related to the intensity of received light. Analysis of variations in the received intensity signal is performed when a rotating tool is moved relative to the light beam to enable a dimension of the tool to be measured. In particular, it may be determined when the received intensity signal has crossed a threshold for at least a defined duration, the defined duration being less than the time taken for one complete rotation of the tool.