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537results about "Synchronous machines with rotating armatures and stationary magnets" patented technology

Stator assembly with an overmolding that secures magnets to a flux ring and the flux ring to a stator housing

A stator assembly for an electric motor includes a stator housing, an expandable flux ring inserted into the stator housing and a plurality of magnets on an inner surface of the flux ring. Overmold material is molded around the magnets in the flux ring, such as by injection molding. The pressure of the overmold material as it is being molded expands the flux ring pressing the flux ring into engagement with the stator housing. The overmold material secures the magnets to the flux ring and the flux ring to the housing. One of the flux ring and stator housing has a dimple that engages a hole in the other of the flux ring and stator housing to align the flux ring and stator housing. In an aspect, the overmold material is molded to form at least one of a commutator end or rear bearing support, front bearing support and fan baffle. In an aspect, the overmold material is molded to form a keying feature. The keying feature can be slots of different widths between magnetic poles of the stator assembly. In an aspect, the flux ring and housing are preformed as a unit by stamping them from blanks and rolling them together. In a variation, the flux ring blank is rolled first to form the flux ring and the housing blank rolled around the flux ring with the flux ring acting as a rolling arbor.
Owner:BLACK & DECKER INC

Dual Rotor Type Motor

Abstract: A dual rotor type motor of the present invention is disclosed. The dual rotor type motor according to the present invention includes a shaft rotatably provided in a motor securing part; a rotor assembly rotated with a center thereof fastened to the shaft, the rotor assembly comprising an outer rotor spaced apart at a predetermined distance from the center of the shaft with magnets secured along a circumferential direction, and an inner rotor provided in an inside of the outer rotor at a predetermined distance spaced apart with magnets secured along a circumferential direction; and a stator comprising a core made of metal, an insulator of an insulating material for surrounding the core so as to have a first and second surface of the core facing each other to be exposed outside, a coil wound on the outer surface of the insulator, a molding part of insulating material for surrounding the insulator and the coil by insert molding as one body to expose the first and second surface of the core in a state of the insulator being provided in a circular shape and a fixing part for securing the molding part to the motor securing part, and the stator provided between the outer rotor and the inner rotor for having the exposed first and second surface of the core to face each other at a predetermined distance with the magnet of the outer and inner rotor.
Owner:LG ELECTRONICS INC
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