The invention discloses an
electric vehicle chassis welding seam
layout reliability optimization method, which relates to the field of
electric vehicle chassis structure design and manufacture integration, and is characterized by comprising the following steps: 1, initializing design conditions and optimization parameters; 2, carrying out
unit density interpolation modeling; 3, carrying out structure global stress constraint modeling; 4,
thermal deformation constraint modeling is conducted in the
welding process; 5,
topological optimization modeling is carried out; 6, design response solution is carried out; step 7,
sensitivity analysis; 8, optimization solution is carried out; step 9, judging a convergence condition; and step 10, performing post-
processing on an optimization result. According to the method, collaborative optimization of the
chassis frame and the
welding seam
layout is achieved, under the condition that overall structure
stress distribution and welding
thermal deformation are considered, an optimized configuration which is light and meets the reliability requirements of bearing safety and the like is obtained, the
rejection rate can be reduced, the
mass production efficiency can be improved, the number of design iterations can be reduced, and the
development period can be shortened. The development cost is reduced.