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31results about How to "Control thermal deformation" patented technology

High-efficiency laser deep penetration welding method for achieving double-side forming of sheet metal through single-side welding

A high-efficiency laser deep penetration welding method for achieving double-side forming of sheet metal through single-side welding is characterized in that a reflection cushion plate is added on the back of the laser welding sheet metal to utilize the reflection cushion plate to reflect instantaneous laser of laser full penetration sheet metal back to a welding area to conduct secondary heating on the welding area to further achieve a double-side forming hourglass-shaped (X-shaped) welding seam through single-side welding. The method is mainly composed of steps of cleaning the surface to be welded, fixing the reflection cushion plate, conducting laser welding on the sheet metal and the like. The method achieves the aim that the single-side welding is conducted on the sheet metal to achieve double-side forming under the low heat input condition, breaks through the defect that the existing sheet laser deep penetration welding can obtain the hourglass-shaped (X-shaped) welding seam only under the high heat input condition, achieves double effects of considering welding seam dynamic performance and controlling heat deformation and heat effects of the sheet and lays a foundation for promotion of wide application of a laser deep penetration welding technology in the sheet metal welding field.
Owner:佛山市金晓宝净化彩板有限公司

Method for processing transformer pulling plate magnet isolation tank

The invention discloses a method for processing a transformer pulling plate magnet isolation tank, comprising the following processing steps: first, drilling technology holes with diameter being equal to the diameter to the tank width of the magnet isolation tank at the two ends of the X direction of the length of the pulling plate body; aligning the technology holes at one end of the X direction of the length of the pulling plate body with a nozzle of a flame cutting torch along the Y direction of the width of the pulling plate body, a cooling water pipe is arranged along the X direction and at the same line the flame cutting torch is located; the flame cutting torch and the cooling water pipe are connected with a moveable cart at one side of the Y direction of the width of the pulling plate body with two mutually parallel arms; the flame cutting torch is stated to facilitate the moveable cart move along the X direction at a speed of 300-500mm/min towards the technology holes at the other end of the X direction; meanwhile, the cooling water pipe is opened to continuously inject water forward along the movement direction of the flame cutting torch; when the flame cutting torch moves to the technology holes at the other end of the pulling plate; the technology holes at the end is aligned with the nozzle of the flame cutting torch along the outside of the Y direction to facilitate the moveable cart to move in the opposite direction until the cart returns to the previous technology holes.
Owner:CHINA XD ELECTRIC CO LTD

Aluminum alloy auxiliary frame shaping device

The invention belongs to the technical field of auxiliary frame production equipment, and particularly relates to an aluminum alloy auxiliary frame shaping device which comprises a base, the front side and the rear side of the top of the base are provided with first bearing sliding rails, and a shaping workpiece positioning clamp is arranged at the top of a clamp mounting plate, stand columns areinstalled on the front side and the rear side of the center position of the top of the base, a top plate is arranged at the top of the stand columns, four second bearing sliding rails are sequentiallyarranged on the top of the top plate from left to right, second servo motors are arranged on the front side and the rear side of the front side wall and the rear side wall of the top plate, so that the size of the product can be effectively controlled, the heat deformation of the product in the casting process and the size of the heating deformation of the frame in the heat treatment process areeffectively controlled, and compared with a traditional control method, the device has the advantages that the production efficiency is greatly improved, the enterprise energy is reduced, and the detection function of the device is achieved, the size of the blank of the product is guaranteed, and the device can also be suitable for the shaping requirements of most of the auxiliary frames at present.
Owner:安徽万安汽车零部件有限公司

Cooling circulation system and method for reducing thermal errors of machine tool spindle

The invention relates to the field of machine tool spindle cooling, concretely relates to a cooling circulation system and method for reducing thermal errors of a machine tool spindle. The system comprises a spindle box body, a spindle arranged in the spindle box body, a motor arranged in the middle section of the spindle, and a motor cooling sleeve sleeved outside the motor, the motor cooling sleeve is provided with two sets of motor cooling flow channels in opposite directions, a plurality of temperature sensors are distributed on the motor, the front end and the rear end of the main shaft are respectively provided with a rolling bearing, the bearings are sleeved with a bearing cooling sleeve, the main shaft is provided with a rotating speed sensor, and the cooling assembly is connected with the cooling flow channels. A data processing controller is connected with the temperature sensor, the rotating speed sensor and the cooling assembly. The cooling efficiency can be improved, effective control over the temperature and thermal deformation of the machine tool spindle is achieved, the defects that a traditional cooling method is non-adjustable in cooling, unbalanced in cooling and low in cooling efficiency are overcome, and good engineering application prospects are achieved.
Owner:湖北谷城县东华机械股份有限公司

Electric vehicle chassis welding seam layout reliability optimization method

PendingCN114861480ASatisfy the bearing safety performanceBearer Safety Performance GuaranteeGeometric CADInternal combustion piston enginesVehicle frameThermal deformation
The invention discloses an electric vehicle chassis welding seam layout reliability optimization method, which relates to the field of electric vehicle chassis structure design and manufacture integration, and is characterized by comprising the following steps: 1, initializing design conditions and optimization parameters; 2, carrying out unit density interpolation modeling; 3, carrying out structure global stress constraint modeling; 4, thermal deformation constraint modeling is conducted in the welding process; 5, topological optimization modeling is carried out; 6, design response solution is carried out; step 7, sensitivity analysis; 8, optimization solution is carried out; step 9, judging a convergence condition; and step 10, performing post-processing on an optimization result. According to the method, collaborative optimization of the chassis frame and the welding seam layout is achieved, under the condition that overall structure stress distribution and welding thermal deformation are considered, an optimized configuration which is light and meets the reliability requirements of bearing safety and the like is obtained, the rejection rate can be reduced, the mass production efficiency can be improved, the number of design iterations can be reduced, and the development period can be shortened. The development cost is reduced.
Owner:SHANGHAI JIAO TONG UNIV

High-temperature vacuum furnace heating chamber

The invention discloses a high-temperature vacuum furnace heating chamber. The high-temperature vacuum furnace heating chamber comprises a cylindrical stainless steel outer shell, an upper thermal insulation screen, a side thermal insulation screen and a lower insulation screen, wherein the upper thermal insulation screen, the side thermal insulation screen and the lower insulation screen are arranged in the outer shell; a plurality of lead-out notches used for positioning a heater are formed in the side wall of the outer shell and the side thermal insulation screen; through-feeding openings are formed in the bottom of the outer shell and the lower thermal insulation screen; a moveable stainless steel plate is arranged in the feeding openings; the moveable stainless steel plate is provided with a moveable thermal insulation screen; a material-placing seat is arranged on the moveable thermal insulation screen; each thermal insulation screen comprises a plurality of thermal insulation single layers; the thermal insulation single layers respectively are a tungsten thermal insulation piece, a high temperature molybdenum thermal insulation piece and a molybdenum thermal insulation piece; cushion blocks are respectively arranged among the thermal insulation pieces; and the thermal insulation pieces are integrally connected by a tungsten pull rod and are fixed on the outer shell through an insulating ceramic ring at the end of the tungsten pull rod. The high-temperature vacuum furnace heating chamber is suitable for a high-temperature high vacuum environment, has small deformation after the temperature being raised, and has convenient use and long service life.
Owner:CSSC SHENGHUI EQUIP

High-efficiency laser deep penetration welding method for single-sided welding and double-sided forming of metal sheets

A high-efficiency laser deep penetration welding method for achieving double-side forming of sheet metal through single-side welding is characterized in that a reflection cushion plate is added on the back of the laser welding sheet metal to utilize the reflection cushion plate to reflect instantaneous laser of laser full penetration sheet metal back to a welding area to conduct secondary heating on the welding area to further achieve a double-side forming hourglass-shaped (X-shaped) welding seam through single-side welding. The method is mainly composed of steps of cleaning the surface to be welded, fixing the reflection cushion plate, conducting laser welding on the sheet metal and the like. The method achieves the aim that the single-side welding is conducted on the sheet metal to achieve double-side forming under the low heat input condition, breaks through the defect that the existing sheet laser deep penetration welding can obtain the hourglass-shaped (X-shaped) welding seam only under the high heat input condition, achieves double effects of considering welding seam dynamic performance and controlling heat deformation and heat effects of the sheet and lays a foundation for promotion of wide application of a laser deep penetration welding technology in the sheet metal welding field.
Owner:佛山市金晓宝净化彩板有限公司

Novel precision correcting mechanism of punching machine

InactiveCN113145751AImprove stabilitySmall clearance fitShaping toolsThermodynamicsPunching
The invention relates to a novel precision correcting mechanism of a punching machine. The novel precision correcting mechanism comprises an upper template, a lower template, a guide pillar arranged between the upper template and the lower template, and a guide sleeve arranged on the guide pillar in a sleeving mode; a first cooling oil flow guide channel and a second cooling oil flow guide channel are arranged in the guide pillar; the first cooling oil flow guide channel and the second cooling oil flow guide channel communicate through a connecting hole; the guide pillar is provided with a cooling oil inlet and a cooling oil outlet which are connected with the first cooling oil flow guide channel or the second cooling oil flow guide channel; and a cooling oil machine is connected between the cooling oil inlet and the cooling oil outlet. Cooling oil guided in from the cooling oil inlet flows back into the first cooling oil flow guide channel and the second cooling oil flow guide channel while lubricating the guide pillar and the guide sleeve, the flowing cooling oil takes away friction heat, meanwhile, a cooling effect is achieved, thermal deformation is controlled, the operation stability of the guide sleeve is improved, and after being cooled by the cooling oil machine, the oil enters the flow guide channels through the cooling oil inlet, so that the circulating cooling effect is achieved.
Owner:宁波满信机械工贸有限公司

Heat insulating structure device, injection molding machine and method for controlling heat transfer and deformation quantity to be consistent

InactiveCN111113832ASymmetrical distributionSymmetrically or evenly distributedMolding machineHeat transmission
The invention provides a heat insulating structure device, an injection molding machine and a method for controlling heat transfer and the deformation quantity to be consistent. The heat insulating structure device can comprise a base plate. The base plate can be made of a metal material. One or more fluid passageways can be formed in the base plate, so that fluid flows in the base plate through the one or more fluid passageways in a circulating manner. The injection molding machine can comprise two heat insulating structure devices, wherein one heat insulating structure device can be arrangedbetween a fixed side safety bar and a fixed side die portion of the injection molding machine, and the other heat insulating structure device can be arranged between a movable side safety bar and a movable side die portion of the injection molding machine. The heat insulating structure device is high in flatness, controllable in temperature and uniform in heating. According to the injection molding machine adopting the heat insulating structure device, the coincidence error of die closure can be effectively reduced, heat losses of dies are reduced, the injection molding production stability is improved, and the service life of the dies is prolonged.
Owner:NINGBO SUNNY AUTOMOTIVE OPTECH

Method for processing transformer pulling plate magnet isolation tank

The invention discloses a method for processing a transformer pulling plate magnet isolation tank, comprising the following processing steps: first, drilling technology holes with diameter being equal to the diameter to the tank width of the magnet isolation tank at the two ends of the X direction of the length of the pulling plate body; aligning the technology holes at one end of the X directionof the length of the pulling plate body with a nozzle of a flame cutting torch along the Y direction of the width of the pulling plate body, a cooling water pipe is arranged along the X direction andat the same line the flame cutting torch is located; the flame cutting torch and the cooling water pipe are connected with a moveable cart at one side of the Y direction of the width of the pulling plate body with two mutually parallel arms; the flame cutting torch is stated to facilitate the moveable cart move along the X direction at a speed of 300-500mm / min towards the technology holes at the other end of the X direction; meanwhile, the cooling water pipe is opened to continuously inject water forward along the movement direction of the flame cutting torch; when the flame cutting torch moves to the technology holes at the other end of the pulling plate; the technology holes at the end is aligned with the nozzle of the flame cutting torch along the outside of the Y direction to facilitate the moveable cart to move in the opposite direction until the cart returns to the previous technology holes.
Owner:CHINA XD ELECTRIC CO LTD

High-temperature vacuum furnace heating chamber

The invention discloses a high-temperature vacuum furnace heating chamber. The high-temperature vacuum furnace heating chamber comprises a cylindrical stainless steel outer shell, an upper thermal insulation screen, a side thermal insulation screen and a lower insulation screen, wherein the upper thermal insulation screen, the side thermal insulation screen and the lower insulation screen are arranged in the outer shell; a plurality of lead-out notches used for positioning a heater are formed in the side wall of the outer shell and the side thermal insulation screen; through-feeding openings are formed in the bottom of the outer shell and the lower thermal insulation screen; a moveable stainless steel plate is arranged in the feeding openings; the moveable stainless steel plate is provided with a moveable thermal insulation screen; a material-placing seat is arranged on the moveable thermal insulation screen; each thermal insulation screen comprises a plurality of thermal insulation single layers; the thermal insulation single layers respectively are a tungsten thermal insulation piece, a high temperature molybdenum thermal insulation piece and a molybdenum thermal insulation piece; cushion blocks are respectively arranged among the thermal insulation pieces; and the thermal insulation pieces are integrally connected by a tungsten pull rod and are fixed on the outer shell through an insulating ceramic ring at the end of the tungsten pull rod. The high-temperature vacuum furnace heating chamber is suitable for a high-temperature high vacuum environment, has small deformation after the temperature being raised, and has convenient use and long service life.
Owner:CSSC SHENGHUI EQUIP

A thermal deformation control device for a multi-degree-of-freedom space structure

The invention discloses a thermal deformation control device of a multiple-degree-of-freedom spatial structure in a brazing high-temperature environment. The thermal deformation control device comprises a base, locating blocks, locating forcing screws, connecting screws and an auxiliary profiling press block. Peripheral equipment comprises a guide device to be welded and a startup spraying pipe tobe welded. The guide device is fixed to the base after angular locating is conducted on the guide device. The locating blocks are fixedly connected to the base through the connecting screws. The locating forcing screws pass through threaded through holes formed in the locating blocks, point to the direction of thermal deformation of the startup spraying pipe and tightly press the auxiliary profiling press block on the surface of the startup spraying pipe. The pressing force is applied in the normal directions of the excircle surfaces, close to matched portions, of two branch-shaped pipe portions of a workpiece through the locating forcing screws and the auxiliary profiling press block, and therefore the purpose of controlling thermal deformation is achieved. By the adoption of the thermaldeformation control device of the multiple-degree-of-freedom spatial structure, the phenomenon that due to thermal deformation, the gap of a brazing seam is enlarged in the high-temperature environment is avoided, then the phenomenon that the incomplete-penetration defect exists is avoided, and the brazing quality is substantially improved.
Owner:BEIJING POWER MACHINERY INST

Linear groove and transition groove cutter device

The invention discloses a linear groove and transition groove cutter device comprising a stand, wherein the stand is provided with a rack rod fixedly provided with a center cutting torch link span; two sides of the center cutting torch link span are respectively provided with a left moving body and a right moving body, wherein the left moving body is connected with a left handwheel meshed with the rack rod; the right moving body is connected with the right handwheel meshed with the rack rod; and the left moving body is provided with a left cutting torch clamp holder, and the right moving body is provided with a right cutting torch clamp holder. The linear groove and transition groove cutter device also comprises a transition moving body connected with a transition handwheel meshed with the rack rod; and the transition moving body is provided with a transition cutting torch clamp holder provided with a transition cutting torch. The whole cutter device has the advantages of compact structure and convenience for operation. The device can simultaneously cut a linear groove and a transition groove, thereby greatly improving cutting production efficiency, and lowering labor intensity. In addition, the cutting precision and the surface quality of workpieces are high, which can satisfy the process requirements of automatic welding, without subsequent processing.
Owner:NINGBO JINFENG WELDING & CUTTING MACHINERY MFR

A positioning and clamping device for energy storage spot welding of stator blade sector block welding assembly

The invention provides an energy storage spot-welding locating and clamping device of a stationary blade fan-shaped block welding assembly. The device comprises a base, a press block, a stop pin, a locating block and press plates. The base serves as a main component, is an arc locating surface manufactured according to the structure of the air inlet side of the welding assembly and is used for fixing a supporting piece located on the exhaust side of the welding assembly to the base through cylindrical pins. The press block, the stop pin, the locating block or the press plates are adopted on the inner arc face and the outer arc face of the welding assembly for dual inner arc locating. The clamp structure is compact; all compressing components of the clamping device are connected through screws or pin nuts; the press block and pins can be flexibly adjusted; locating is safe and reliable, and precision is high; operation is convenient and quick; repeated precision is high; the service cycle is long; maintenance is easy; the time for energy storage spot-welding clamping, spot welding and correction is greatly saved; and the production period is shortened. Thermal deformation in the assembly welding process is effectively controlled, and by means of a clamp, the assembly welding quality can be improved, and the reject ratio can be lowered.
Owner:AECC AVIATION POWER CO LTD
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