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49results about How to "Reduce the number of tools" patented technology

Numerically controlled vertical high-precision honing machine and honing method thereof

The invention relates to a numerically controlled vertical high-precision honing machine and a honing method thereof. The honing machine comprises a processing station upright post component, and a main shaft supporting plate screw rod and a processing station clamp supporting plate screw rod which are parallel are vertically arranged in the processing station upright post component; a main shaft supporting plate and a processing station clamp supporting plate are arranged outside the processing station upright post component; the main shaft supporting plate is connected with a screw rod nut on the main shaft supporting plate screw rod through a main shaft supporting plate connecting plate; the processing station clamp supporting plate is connected with a screw rod nut on the processing station clamp supporting plate screw rod through a processing station clamp supporting plate connecting plate; the contact surfaces of the supporting plates and an upright post are glidingly fixed by a guide rail and a guide block respectively; the lower end surface of a machine tool main shaft component is connected to a honing tool; full-floating honing tools are fixed to the upper surface of the processing station clamp supporting plate to be opposite to the honing tool, and the screw rods are controlled and connected by a stroke motor. When the honing machine and the honing method provided by the invention are used for precisely honing the inner surface of a hole-like part, the size precision, the surface roughness and the geometrical shape precision of a hole can be greatly improved.
Owner:上海善能机械有限公司

Multi-station continuous grinding device and method for guide vane

ActiveCN106695499AReduce the number of toolingSave time during process changeoverGrinding machinesGas turbinesConvex structure
The invention discloses a multi-station continuous grinding device and method for a guide vane and belongs to the technical field of gas turbine vane machining. The multi-station continuous grinding device for the guide vane comprises a four-shaft linkage slow feeding grinding machine, a rolling wheel, a grinding wheel and a clamp; the rolling wheel is installed on a rolling wheel shaft of the four-shaft linkage slow feeding grinding machine; the grinding wheel is installed on a grinding wheel shaft of the four-shaft linkage slow feeding grinding machine; the clamp is installed on a rotating table of the four-shaft linkage slow feeding grinding machine; the side face of the rolling wheel comprises four grinding areas; the structure of the four grinding areas is the same as the structure of four machining areas of an installing plate of the guide vane; a structure ground by the side face of the rolling wheel and opposite to the concave and convex structure of the side face of the rolling wheel is formed on the side face of the grinding wheel; and the clamp comprises a bottom plate which is provided with an upper installing plate positioning and clamping mechanism, a lower installing plate positioning and clamping mechanism, a vane body tight pressing mechanism, a radial positioning and clamping mechanism and a pot back positioning and clamping mechanism. By means of the device and method, four to-be-machined stations of the guide vane can be subjected to continuous grinding.
Owner:SHENYANG LIMING AERO-ENGINE GROUP CORPORATION

Permanent magnet generator with stator inclined grooves and inclined groove realization method of permanent magnet generator

The invention discloses a permanent magnet generator with stator inclined grooves and an inclined groove realization method of the permanent magnet generator. The permanent magnet generator comprises a generator stator, wherein the stator comprises a stator casing and a stator iron core punching sheet and also comprises a plurality of convex strips, the convex strips are arranged on the inner wall of the stator casing according to a certain inclination, clamp grooves used for being clamped with the convex strips are arranged at the back side of the yoke part of the stator iron core punching sheet, the stator iron core punching sheets are overlapped onto the convex strips in a laminated way through the clamp grooves, and in addition, the clamp grooves have the same inclination as the inclination of the stator inclined grooves and the installation inclination of the convex strips after the lamination. The stator inclined grooves of the permanent magnet generator can be realized, the tooth groove torque is effectively reduced, meanwhile, the harmonic waves are reduced, in addition, few toolings are required by the stator inclined groove realization method, the cost is low, and the process is simple.
Owner:GUODIAN UNITED POWER TECH

Rope wheel type glass lifter with modularized structural design and design method for rope wheel type glass lifter

The invention discloses a rope wheel type glass lifter with a modularized structural design and a design method for the rope wheel type glass lifter. Four rolling guide rails with different sections and four standard slide blocks matched with the rolling guide rails are designed; various angle-adjustable slide wheel assemblies suitable for application of the rolling guide rails are designed; three thread rolling barrels which can meet various stroke needs and corresponding thread rolling barrel housings are designed; six motors are determined; other universal parts and standard parts are designed, and the parts are stored into a module base for use after being modeled; during design, according to vehicle type needs, proper rolling guide rails, slide blocks, slide wheel assemblies, motors and other standard universal parts are selected from the module base, so that only slide block bottom plates, guide rail upper brackets, guide rail lower brackets and motor fixing bases are required to be designed, and each part is combined and assembled into a product assembly mathematical model. According to the invention, the modularized design scheme is adopted, so that the problem that the rope wheel type glass lifter product is relatively long in development period is completely solved.
Owner:WONH IND

A device and method for progressive composite forming of sheet metal stirring

ActiveCN104607523BRealize formingOvercoming poor formabilityShaping toolsMachine partsEngineering
The invention relates to an incremental sheet metal stirring composite forming device and method. The forming device comprises an incremental stirring forming tool head, a reverse roof pressure head, a spindle motor, a main drive unit, an auxiliary drive unit and a sheet metal fixture. The forming method includes: generating an incremental forming track according to a three-dimensional model of a machining part to be machined to serve as a synchronous movement track of the main drive unit and the auxiliary drive unit; controlling the spindle motor to rotate, allowing the incremental stirring forming tool head to be driven to rotate by the spindle motor to be inserted in the interior of a sheet metal to be machined, and the reverse roof pressure head and the incremental stirring forming tool head pressing the sheet metal; respectively controlling the incremental stirring forming tool head and the reverse roof pressure head to move synchronously according to the synchronous movement track to complete incremental sheet metal stirring composite forming. Compared with the prior art, the incremental sheet metal stirring composite forming device and method has the advantages that functionally graded materials can be integrated in welding and forming, the manufacturing process is shortened, the number of tools is reduced, and the problem that traditional functionally graded materials are poor in extension and cannot be formed can be avoided as well.
Owner:SHANGHAI JIAOTONG UNIV

Permanent magnet generator with stator inclined grooves and inclined groove realization method of permanent magnet generator

The invention discloses a permanent magnet generator with stator inclined grooves and an inclined groove realization method of the permanent magnet generator. The permanent magnet generator comprises a generator stator, wherein the stator comprises a stator casing and a stator iron core punching sheet and also comprises a plurality of convex strips, the convex strips are arranged on the inner wall of the stator casing according to a certain inclination, clamp grooves used for being clamped with the convex strips are arranged at the back side of the yoke part of the stator iron core punching sheet, the stator iron core punching sheets are overlapped onto the convex strips in a laminated way through the clamp grooves, and in addition, the clamp grooves have the same inclination as the inclination of the stator inclined grooves and the installation inclination of the convex strips after the lamination. The stator inclined grooves of the permanent magnet generator can be realized, the tooth groove torque is effectively reduced, meanwhile, the harmonic waves are reduced, in addition, few toolings are required by the stator inclined groove realization method, the cost is low, and the process is simple.
Owner:GUODIAN UNITED POWER TECH

A Flexible Fixture with Adaptive Support and Multi-point Compression

The invention discloses a flexible fixture with self-adaptive support and multi-point pressing, which comprises a fixture base and a first self-adaptive clamping device, a second self-adaptive clamping device, an self-adaptive support device and a fixture arranged on the fixture base. Supporting boss; the first self-adaptive clamping device and the second self-adaptive clamping device are respectively slidably connected to the clamp base, and the two ends of the first self-adaptive clamping device and the second self-adaptive clamping device are respectively connected to the The part A surface and the part B surface are pressed tightly; the self-adaptive support device is attached to the part C surface; the opening slot of the part is inserted into the fixture support boss, and the main positioning sleeve of the part is inserted into the part positioning hole, the fixture support boss and is connected with the press Tighten bolted connections. The invention designs multiple clamping points, and the clamping force can be evenly distributed on the parts, so that the rigidity of the parts during processing is well guaranteed, the machining accuracy and surface quality of the parts are guaranteed, the process flow and production preparation time are shortened, and the Improve processing quality and production efficiency.
Owner:CHENGDU AIRCRAFT INDUSTRY GROUP

Numerical control vertical high-precision honing machine and its honing method

The invention relates to a numerically controlled vertical high-precision honing machine and a honing method thereof. The honing machine comprises a processing station upright post component, and a main shaft supporting plate screw rod and a processing station clamp supporting plate screw rod which are parallel are vertically arranged in the processing station upright post component; a main shaft supporting plate and a processing station clamp supporting plate are arranged outside the processing station upright post component; the main shaft supporting plate is connected with a screw rod nut on the main shaft supporting plate screw rod through a main shaft supporting plate connecting plate; the processing station clamp supporting plate is connected with a screw rod nut on the processing station clamp supporting plate screw rod through a processing station clamp supporting plate connecting plate; the contact surfaces of the supporting plates and an upright post are glidingly fixed by a guide rail and a guide block respectively; the lower end surface of a machine tool main shaft component is connected to a honing tool; full-floating honing tools are fixed to the upper surface of the processing station clamp supporting plate to be opposite to the honing tool, and the screw rods are controlled and connected by a stroke motor. When the honing machine and the honing method provided by the invention are used for precisely honing the inner surface of a hole-like part, the size precision, the surface roughness and the geometrical shape precision of a hole can be greatly improved.
Owner:上海善能机械有限公司

A precision forging blade tenon root and front and rear edge processing jig

The invention discloses a tenon root and front and rear edge machining clamp of a precisely-forged blade. The tenon root and front and rear edge machining clamp is composed of a pouring box, a supporting arm, a pressing plate and a rotary table. The blade is located in a cavity of the pouring box through assembly of the pouring box and the blade. The molded surface of a blade body is clamped through low-melting-point alloy solidification, and the clamp is prevented from generating clamping injuries to the molded surface of the blade body. The pouring box is pressed and fixed through the pressing plate, pressing force is evenly transmitted to the pouring box through the pressing plate, the pouring box is pressed, and clamping deformation of the blade cannot be caused. To-be-machined parts of a tenon root and front and rear edges of the blade are located outside the pouring box, and numerical control machining of the tenon root and the front and rear edges of the blade is completed through one-time clamping. According to the clamp, clamping errors and the number of tools are reduced, meanwhile, the machining technological process of the precisely-forged blade is optimized, and the machining precision and machining efficiency of the precisely-forged blade are improved. The clamp is suitable for efficient and batched numerical control machining of aero-engine precisely-forged blades and can also be used for machining of tenon roots and front and rear edges of rolled blades and other precisely-formed blades.
Owner:NORTHWESTERN POLYTECHNICAL UNIV

CNC multi-station machining auxiliary clamping jig

The invention discloses a CNC multi-station machining auxiliary clamping jig. The CNC multi-station machining auxiliary clamping jig is used for being installed on a CNC constant-speed shaft to machine an emitting plate, a beam splitter prism seat, a transverse shaft motor seat and a vertical shaft motor seat, and the CNC multi-station machining auxiliary clamping jig comprises a vertical flange plate and a multi-station horizontal fixing plate. A rectangular positioning sliding groove is formed in one side of the vertical flange plate, one side of the multi-station horizontal fixing plate is fixed in the rectangular positioning sliding groove through a connecting piece, and the multi-station horizontal fixing plate is provided with a clamp mechanism used for fixing the emitting plate, the beam splitter prism seat, the transverse shaft motor seat and the vertical shaft motor seat. The vertical flange plate is further provided with a positioning pin hole matched with an installation pin on the CNC constant-speed shaft and a locking screw A connected with a threaded hole in the CNC constant-speed shaft in a locking mode correspondingly. The CNC multi-station machining auxiliary clamping jig is convenient to disassemble, fix and adjust, the problem that in the prior art, a CNC machine tool can only machine one part at a time is solved, the number of tools is greatly reduced, the machine adjusting time is greatly shortened, the production efficiency is improved, and the product quality is guaranteed.
Owner:苏州艾徕优光电科技有限公司

Tool for overall assembling welding of engine outer ring assembly

A tool for overall assembling welding of an engine outer ring assembly comprises a base plate, a positioning ring, a pressing plate, a main expansion block, an auxiliary expansion block, a pressing cover, a screw rod, a guide plate, a spring, a rubber mat, a locking nut, an end cover nut, a shoulder nut, a guide column, a cone, a pipe connecting nozzle, an air guide pipe and an air nozzle. By means of the tool, two circular welding seams of the engine outer ring assembly and three groups of mounting seat welding seams can be integrated in one device for limiting machining, so that the number of tools required in the machining process is greatly reduced, and the machining cost is greatly reduced; meanwhile, one-time clamping machining is achieved, error accumulation caused by repeated clamping is avoided, clamping positioning is accurate, rapid and stable, dismounting is convenient and rapid, meanwhile, the error prevention effect is achieved, the conditions of wrong mounting, neglected mounting and the like are avoided, and the machining efficiency is greatly improved; and in addition, the device can achieve manual welding and automatic welding expansion, and meanwhile the multi-application requirements of products are met.
Owner:CHINA HANGFA GUIZHOU LIYANG AVIATION POWER CO LTD

A rear anti-collision beam assembly suitable for various automobiles

ActiveCN104442641BUnlimited depthHigh strengthBumpersLap jointEngineering
The invention relates to a rear anti-collision beam assembly suitable for multiple automobiles. The rear anti-collision beam assembly comprises an exterior board and installation supports. A square auxiliary hole is formed in one end of the exterior board, a first lap joint surface is arranged close to the edge of the square auxiliary hole, and the structure of the other end of the exterior board is the same as that of one end of the exterior board. Each installation support is of an open square box shape, and folded edges are arranged on the four sides of each opening portion and distributed symmetrical about the center of the opening portion, wherein the two laterally-symmetrical folded edges are spaced into three second lap joint surfaces through two reinforcing ribs, the two sides of the two vertically-symmetrical folded edges are provided with small planes connected with the left side wall and the right side wall of the square box shape, multiple installation holes are formed in the bottom of the square box shape, and the installation supports are correspondingly connected with the first lap joint surface at the edge of the square auxiliary hole in the exterior board. The left installation support and the right installation support can be interchanged and used, the positions of the installation supports can be adjusted, the installation supports are matched with different automobile types by changing the distance between installation points, and universality is high.
Owner:CHONGQING CHANGAN AUTOMOBILE CO LTD
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