This invention discloses a composite soft
magnetic powder core and its preparation method. FeSiAl
magnetic powder is added to a mixture of
phosphoric acid and
ethanol, stirred, and then dried to obtain insulating FeSiAl
powder.
Tetraethyl orthosilicate and
anhydrous ethanol are added to FeNi
magnetic powder, stirred, and then diluted with
ammonia solution dropwise while stirring. After
drying, insulating FeNi
powder is obtained. The insulating FeSiAl and FeNi powders are mixed in a certain proportion to obtain composite
metal magnetic
powder. The composite
metal magnetic powder is sieved and granulated, then a resin binder and
zinc stearate are added, pressed into a
green body, and annealed at high temperature to obtain the finished FeSiAl / FeNi composite powder core. Through the above methods, this invention provides targeted insulating
coating for FeSiAl and FeNi magnetic powders, adjusts the permeability of the two magnetic powders, and achieves adjustment of the
DC bias curve of the FeSiAl / FeNi composite powder core. This improves its anti-saturation capability under
light load conditions, thereby improving
light load efficiency and solving the problem of easy saturation of components in high-power applications.