This invention discloses a
fully automated assembly and testing
production line and
assembly process for
electromagnet cores, comprising a
pallet conveyor line, pallets, and a spring
retainer assembly station. The spring
retainer assembly
station includes a first
robotic arm, a spring feeding unit, a
retainer feeding mechanism, a
gasket feeding mechanism, a
measuring instrument, a testing mechanism, several clamping modules, and a testing conductive head module, all positioned within the
robotic arm's
range of motion. The clamping modules and the testing conductive head module are quickly interchanged and installed at the end of the first
robotic arm as needed. The testing mechanism includes a first testing module for detecting the working force of the
electromagnet, a second testing module for detecting the opening and closing
stroke of the
electromagnet, and a third testing module for detecting the inner
diameter of the housing. This invention enables the automated assembly of the electromagnet housing, core, retainer, and gaskets, and allows for various performance tests. It also automatically adjusts the retainer specifications and
gasket quantity based on the test results, resulting in high assembly efficiency.