The invention relates to the technical field of resistance
spot welding, and discloses an aluminum
alloy vehicle door
flanging resistance
spot welding method and process which comprises the following steps that firstly, a 6061 aluminum
alloy vehicle door
flanging part is cleaned, and oil stains and oxides on the surface are removed; step 2, preparing a
copper-based
alloy electrode cap made of a CuAl2O3 material, wherein the top end of the
electrode cap is provided with a spherical
surface structure and is provided with a transition curved surface and a
conical surface; and thirdly, preheating treatment is conducted through a self-adaptive current adjusting
system, and preheating current is adjusted based on the thickness of the oxidation film so that the
surface oxidation film can be removed. By using the CuAl2O3 material
electrode cap and the refined electrode design, uniform pressure distribution in the
welding process is ensured, stable contact conditions are provided in a narrow
flanging area,
welding defects are effectively avoided,
extrusion force in the
welding process is more suitable for nugget forming due to precise multi-section
pressure control, and the welding quality is improved. Therefore, the quality and the consistency of welding spots are improved.