The invention belongs to the field of
metal manufacturing, and discloses a control method for over-bending deformation in the cold bending and rolling process of an aluminum
alloy thin-wall corrugated groove profile, which comprises the following steps of: carrying out numerical
simulation on the cold bending and rolling forming process of a multi-corrugated groove profile according to a constructed three-dimensional
assembly model; and the bending plastic strain of the thin-wall profile under different cold-bending rolling forming process parameters is obtained through prediction. The influence degree of each process parameter on bending deformation is evaluated by researching the relationship between the roller
diameter, the
corner radius and the roller
station spacing parameter and the bending plastic strain in the rolling forming process of the corrugated groove profile, so that the over-bending
deformation control in the rolling process of the aluminum
alloy thin-wall corrugated groove profile is achieved. According to the method, the
plastic bending peak strain of the profile in the rolling process is reduced to the minimum in the mode of optimizing technological parameters, the method is also suitable for controlling over-bending deformation of multi-groove rolling forming pieces made of other
alloy materials, the rolling forming quality of the profile plate is improved to a great extent, and the debugging cost of a rolling forming unit is greatly reduced.