The invention discloses a mechanical arm
simulation system supporting industrial quality inspection, which relates to the technical field of industrial
automation and comprises a multi-
physics field simulation engine module, a digital twin interface module, a defect sample
library module and a cooperative control module. According to the method, traditional entity mechanical arm debugging is replaced by
rigid body dynamics
simulation based on a physical engine, loss and
production line shutdown caused by repeated
trial and error of equipment are avoided,
rapid construction of the digital twin environment of the
production line is achieved by means of an efficient CAD model conversion process and a lightweight loading technology, and high-fidelity optical
simulation is achieved through a parameterized defect model
library and high-fidelity optical simulation. Various common industrial defects and complex optical effects are covered, the modeling
bottleneck of a quality inspection scene is broken through, real-time closed-loop interaction of
visual inspection and
motion control is realized by using thread separation and an efficient communication technology, and the recognition robustness of a visual
algorithm to tiny defects is guaranteed; the reliability of
algorithm verification is improved through the quantitative output of
algorithm performance indexes and the comprehensive test of extreme working conditions by the
simulation system.