The invention discloses a high-pressure casting process of a welding-free axial flow fan, in particular to a high-pressure casting process of an impeller. The high-pressure casting process comprises the steps of: a, casting mold designing and manufacturing: designing the shapes of the casting molds according to the shape of the impeller to finish manufacturing cones; b, casting mold mounting and test: mounting the casting molds into a casting machine, and testing performance indexes of the casting molds; c, casting mold pretreatment: after preheating treatment is conducted on the casting molds, spraying paint to the inner walls of the casting molds; d, mold assembling and casting: after the upper molds and the lower molds of the casting molds are combined, injecting molten metal into the casting molds; e, injection and cooling: reasonably controlling the injection pressure, filling the whole casting molds with metal, then performing cooling treatment on the casting molds, and rapidly forming the castings; f, mold opening and taking-out: opening the upper molds and the lower molds after the casting molds are formed, and directly taking out the formed castings; and g, quality inspection: performing index detection and surface treatment on the obtained castings, screening the castings meeting the requirements, and obtaining finished products.