The invention discloses an energy-saving early warning control method and
system in a
casting process, and the method comprises the steps: obtaining
casting environment data,
power consumption data, fuel consumption data and emission data, carrying out the data cleaning and normalization operation, and obtaining the preprocessed multivariable
time series data; inputting the multivariable
time series data into a pre-trained multivariable prediction model to obtain a predicted value of each variable, and performing comparison calculation on the predicted value and an actual measurement value to obtain a predicted residual error; according to the
prediction residual error, sequential Bayesian analysis is carried out, the abnormal event probability of each variable is obtained, probability fusion calculation and comprehensive evaluation are carried out, and an abnormal
score is obtained; and when the abnormal
score is judged to be greater than a preset abnormal threshold value, generating an early warning
signal, and sending the early warning
signal to the
casting equipment, so that the casting equipment automatically adjusts the operation parameters according to the early warning
signal. According to the method, accurate environment-friendly early warning and real-
time control in the casting process can be achieved.