The invention discloses a maintenance step
simulation method based on model fusion, and relates to the technical field of
virtual maintenance. According to the method, a high-fidelity multi-
physics field simulation environment is constructed by deeply fusing a three-dimensional geometric model with physical attributes such as density and
friction coefficient and
assembly logic; an
obstacle avoidance path is planned by using a fast expansion
random tree algorithm, and real-time calculation of the deformation of the flexible pipeline and the
statics equilibrium state of parts is realized in combination with a
mass spring model and a polyhedral
friction cone theory. On the basis, a multi-dimensional
evaluation system containing space gaps, view shielding and operation torque weights is constructed, feasibility confidence indexes of overhaul steps are quantitatively evaluated, and a virtual guide
potential field and
directed acyclic graph logic
verification are assisted, so that an overhaul guide file conforming to physical rules and process specifications is finally and automatically generated. The problems that traditional
simulation lacks mechanical
verification and flexible body
simulation is distorted are effectively solved, and the reliability of maintenance
process design is remarkably improved.