The invention discloses a flat wire double-wire cross-lap winding process and a coupled
inductor prepared therefrom, and relates to the technical field of flat wire double-wire cross-lap winding, and includes the following steps: Step 1: Wind two flat wires in the same direction around a winding jig, and start winding the double wires at the same time, and adjust the height of the winding center axis according to the wire thickness; Step 2: The winding jig includes an upper mold and a lower mold, and when the upper mold and the lower mold are in an open mold state, the wire feeding
system starts to feed the wire toward the lower mold, and after the wire feeding is completed, the upper mold descends, and in this process the flat wire is fixed between the winding center axis and the fixed pin, and after the upper and lower molds are closed, the upper mold starts to rotate
clockwise, and the flat wire is
cut after reaching the set number of turns, and after the upper mold rotates counterclockwise, the pulling force on the lead-out end of the flat wire is removed, and the flat wire double-wire stacked coil can be obtained. The invention creates a flat wire double-wire stacking technology, which realizes the simultaneous cross-lapping of the flat wire double wires to improve the magnetic
coupling coefficient of the two coils, which is as high as 97% or more. At the same time, automatic winding can be realized, and production efficiency is improved.