The invention relates to
welding process quality on-line monitoring analysis equipment and a monitoring
analysis method thereof. The
welding process quality on-line monitoring analysis equipment comprises a
current sensor, a
voltage sensor, a baroceptor, a temperature sensor, a gas flow sensor and a
detector, wherein the
detector is in communication connection with a key, a display and an interface; the interface is in communication connection with the
current sensor, the
voltage sensor, the baroceptor, the temperature sensor and the gas flow sensor; and the
detector records data and output data of the
current sensor, the
voltage sensor, the baroceptor, the temperature sensor and the gas flow sensor. The monitoring
analysis method is characterized in that self-learning is carried out; a limit line is generated; a
welding gun begins to weld; the data acquired by the current sensor, the
voltage sensor, the baroceptor, the temperature sensor and the gas flow sensor are transmitted to the detector; the detector transmits the data to a PC (
Personal Computer); and the detector generates a report form. According to the invention, the detector is used to process the sensor data, and timely finds the problems in a
welding process, so that the problems can be solved timely, and the welding quality can be improved; the current sensor, the
voltage sensor, the baroceptor, the temperature sensor and the gas flow sensor can be mounted in the conventional welding
system conveniently, so that the equipment modification cost is reduced; and the detector can freely filter the data and export different production forms, so that paperless production is realized.