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53results about How to "Large amount of depression" patented technology

Method for performing two-pass rolling on thickness variable strips

A method for performing two-pass rolling on thickness variable strips includes calculating rolling reduction required by a first pass and the length of each section; presetting a target rolling force P<SET> of a second pass; supposing outlet thickness h1_i and h2_i of the first pass, and calculating parameters such as a rolling force and rolling power required by the first pass; if the parameters exceed the capacity of a rolling machine, returning to reset the parameters; calculating deformation resistance KF1_i and KF2_i of a first-pass outlet strip according to outlet thickness of the first pass; calculating a second-pass rolling force Fr1 and Fr2 required for rolling the strip from h1_i and h2_i into hi and h2, judging whether Fr1 and Fr2 are equal to the target rolling force P<SET> of the second pass, resetting h1_i and h2_i if Fr1 and Fr2 are not equal to the target rolling force P<SET> of the second pass, and performing returning again; calculating corresponding outlet length. According to the method for performing two-pass rolling on thickness variable strips, by means of two-pass rolling, large rolling reduction is achieved without increasing rolling capacity; a constant rolling force manner is used for the second pass so that the shape of the strips is corrected.
Owner:BAOSHAN IRON & STEEL CO LTD

Phosphorus-containing steel slab continuous casting method

ActiveCN108160964ALarge amount of depressionIncrease effective depressionNarrow faceTundish
The invention provides a phosphorus-containing steel slab continuous casting method, wherein the phosphorus content of molten steel is equal to or greater than 0.02%. The phosphorus-containing steel slab continuous casting method comprises the following steps: carrying out low superheat degree control on molten steel, wherein the superheat degree range of molten steel in a tundish is 15-25 DEG C;adopting strong cooling for cooling a crystallizer, wherein the water flow velocity of the wide face of the crystallizer is 9.5-10.5 m/min, and the water flow velocity of the narrow face of the crystallizer is 13.0-14.0 m/min; carrying out deviation control on a plurality of continuous casting machine roll gaps in a sector section, and carrying out deviation control on the roll gap precision of zero section to fourth sections according to the range of +/-0.5 mm; carrying out negative deviation control on the roll gap precision of fifth section to the section before soft reduction according tothe range of -0.5 mm to 0 mm; carrying out positive deviation control on the roll gap precision of the section subjected to soft reduction according to the range of 0.3+/-0.3mm; and carrying out deviation control on the roll gap precision of the section after soft reduction according to the range of +/-0.5mm. With adoption of the phosphorus-containing steel slab continuous casting method, generation of segregation of p at a grain boundary is effectively reduced, generation of segregation of p at a casting blank center is also reduced and an excellent phosphorus-containing steel slab is obtained.
Owner:SHOUGANG CORPORATION

Production system for H-shaped steel

ActiveCN107695094ASmall elongation coefficientImprove biteMetal rolling arrangementsStrip millMaterials science
The invention provides a production system for H-shaped steel. The production system comprises a rough rolling unit, X-hole-shaped universal rolling mills, edging mills and an H-hole-shaped universalrolling mill. The rough rolling unit is used for rolling continuous casting billets for producing the H-shaped steel into intermediate billet materials first. Each X-hole-shaped universal rolling millcomprises two second horizontal rolls and two second vertical rolls, and an X-shaped rolling hole is formed between each two second horizontal rolls and the corresponding two second vertical rolls. When the intermediate billet materials rolled by the rough rolling unit enter the X-shaped rolling hole of each X-hole-shaped universal rolling mill, the corresponding two second horizontal rolls rollwebs of the billet materials, then the corresponding two second horizontal rolls and the corresponding two second vertical rolls roll the webs and flanges of the billet materials, and X-shaped billetmaterials are rolled. The X-shaped billet materials obtained after rolling of the X-hole-shaped universal rolling mills enter the edging mills, and the edging mills roll the flanges of the X-shaped billet materials to adjust the width of the flanges. The H-hole-shaped universal rolling mill is used for rolling the X-shaped billet materials rolled by the edging mills into the H-shaped steel.
Owner:刘庚申 +1

Thin belt material single-rack continuous mill and implementation method

The invention discloses a thin belt material single-rack continuous mill and an implementation method. The thin belt material single-rack continuous mill is provided with a plurality of work rollers which have the same or different diameters. The work rollers include drive rollers and driven rollers. Multi-pass asynchronous rolling or asynchronous and synchronous rolling is implemented by controlling the linear speeds of the drive rollers. Along with the increase of the rolling pass number, the linear speeds of the rollers are sequentially increased in the rolling direction, and the last pass can adopt either asynchronous rolling or synchronous rolling. When synchronous rolling is adopted, the roller diameters of the last two rollers are the same, and the linear speeds of the rollers are the same. The thin belt material single-rack continuous mill and the implementation method have the beneficial effects that multi-pass continuous rolling is realized in a single rack, larger rolling reduction can be realized in one rolling length, the rolling production efficiency of an ultra-thin belt is improved, equipment investment and occupied space are reduced, and meanwhile the production, operation and maintenance expenses are reduced accordingly; and the transverse rigidity of the rollers can be improved, the transverse thickness deviation of a rolled piece is small, and the plate shape quality of products can be improved.
Owner:NORTHEASTERN UNIV

Working roller roller shape design method for relieving edge tightness and rib wave plate shape defects generated after extremely-thin belts are rolled

The invention provides a working roller roller shape design method for relieving edge tightness and rib wave plate shape defects generated after extremely-thin belts are rolled, and belongs to the technical field of plate and belt calendering. The method includes the steps that firstly, the plate shape conditions of 20 or more reels of rolled extremely-thin belts are statistically analyzed, the distribution characteristics of the edge tightness and rib wave plate shape defects of the rolled extremely-thin belts are obtained, then the length of a roller body of a working roller of a rolling mill and the widths of inlets of the extremely-thin belts in production are defined, and new roller shape protruding region positions are determined; and finally the use condition of the initial roller shape of the working roller is defined, and new roller shape middle roller shape curves are designed according to the initial roller shape of the working roller. Parameters of all the sections of curves of the roller shape are determined mainly according to the length of the roller body of the working roller of the rolling mill, the widths of the inlets of the extremely-thin belts, the plate shapeconditions of the rolled extremely-thin belts and the initial roller shape of the working roller. By means of the method, the edge tightness and rib wave plate shape defects generated after the extremely-thin belts are rolled can be effectively relieved, waste generated thereby is reduced, and the rolling yield of the extremely-thin belts is increased.
Owner:UNIV OF SCI & TECH BEIJING

Deep-cup-shaped thin-wall part current auxiliary composite spinning forming device and method

ActiveCN111408650ALarge pass reductionReduce spinning passesShaping toolsHollow articlesEngineeringMaterials processing
The invention discloses a deep-cup-shaped thin-wall part current auxiliary composite spinning forming device and method. The device comprises a spinning core die, a tailstock and a plurality of spinning rollers distributed on the circumference of the spinning core die at equal intervals. The spinning rollers are arranged in a staggered manner in the axial direction and the radial direction of thespinning core die. The spinning surfaces of each spinning roller comprise a deep drawing spinning surface, a flowing spinning segment and a shaping spinning surface. The deep drawing spinning surfaces, the flowing spinning segments and the shaping spinning surfaces of all the spinning rollers are distributed in a staggered mode in the axial direction and the radial direction of the spinning core die. In the spinning process, arc-shaped surface shapes and structures of the spinning rollers for deep drawing and spinning are different, so that the spinning rollers focus on exerting pressure to different portions of a blank respectively in each rotation period of the spinning core die, the pass reduction is increased, the spinning pass is reduced, the production efficiency can be improved, andthe defects that the material processing process is discontinuous, finally workpieces are hardened and materials are broken and cannot be used are reduced.
Owner:SOUTH CHINA UNIV OF TECH

Continuous casting process capable of relieving internal quality defects of bearing steel bloom

The invention discloses a continuous casting process capable of relieving internal quality defects of bearing steel boom. The continuous casting process adopts a large chamfering crystallizer, a chamfering angle of the obtained large chamfered continuously cast bloom is 50-75 degrees, and length of a chamfered inclined surface is 60-90 mm. The adopted following pressing-down process is as follows: at a pressed-down start point position, central solid fraction fs is 0.55-0.65, and pressing-down amount is 1.0-2.0 mm; at a second pressing-down roller, central solid fraction fs is 0.65-0.75 and pressing-down amount is 3.0-5.0 mm; at a third pressing-down roller, central solid fraction fs is 0.75-0.85, and pressing-down amount is 2.0-4.0 mm; at a fourth pressing-down roller, central solid fraction fs is 0.85-0.95, and pressing-down amount is 2.0-3.0 mm; and at a fifth pressing-down roller, central solid fraction fs is 0.95-1.0, and pressing-down amount is 0-2.0 mm. The continuous casting process reduces casting, rolling and pressing-down force in a casting blank pressing-down process, and improves pressing-down efficiency, so that the effects of stably controlling quality defects such as center segregation, V-shaped segregation, central loosening and hole shrinkage of the bearing steel boom are achieved.
Owner:XINGTAI IRON & STEEL

Thin-specification X65 steel-grade pipeline steel of single-stand steckel mill and rolling method

The invention discloses thin-specification X65 steel-grade pipeline steel of a single-rack steckel mill and a rolling method. The steel is composed of the following components in percentage by weight:0.03 to 0.07 percent of C; 0.10 to 0.30 percent of Si, 1.30 to 1.70 percent of Mn, less than or equal to 0.015 percent of P, less than or equal to 0.0050 percent of S, 0.040 to 0.060 percent of Nb, less than or equal to 0.10 percent of V, 0.006 to 0.020 percent of Ti, 0.10 to 0.25 percent of Cr, less than or equal to 0.30 percent of Ni, less than or equal to 0.10 percent of Mo, less than or equalto 0.10 percent of Cu, 0.015 to 0.050 percent of Al and the balance of Fe and impurities. According to the rolling method, a blank with the thickness of 150 mm is used for producing the thin-specification pipeline steel plate with the finished product specification of (6-8) mm X65 grade. By controlling the tapping temperature, the coiling furnace temperature, the second-stage initial rolling temperature, the rough rolling final pass reduction rate, the final rolling speed, ACC cooling and the like, the thin-specification X65 steel-grade pipeline steel plate with the performance and the plateshape meeting the requirements is obtained, the productivity and the yield of a rolling mill are improved, and the performance percent of pass is high.
Owner:NANJING IRON & STEEL CO LTD

Production method of crack arresting steel for container ship

The invention discloses a production method of crack arresting steel for a container ship. Billets having different cross sections are selected for rolling according to different finished product widths, the rolling pass is reduced, and the reduction in pass is increased; as for planning arrangement, according to the characteristics that the rolling mode is special and the rolling frequency is slow, the time in a furnace is shortened through blank positions in a heating furnace, execution of a heating technology is ensured, and the surface quality is ensured; the heating process ensures the uniformity of a plate slab in the thickness direction; a rolling technology uses a full longitudinal rolling or full horizontal rolling manner as many as possible, and the effective compression ratio isincreased; and in order to refine grains, the intermediate billet is subjected to ultra-fast cooling, different cooling technologies are set according to specifications, and a finished steel sheet cooling technology is determined. A stable production technology for accurately and effectively producing the crack arresting steel can be realized, the stability of the production technology of the crack arresting steel meets the batch industrial production, the mechanical properties, the product quality stability and various indexes meet the standard requirement, and the production process is easyto control.
Owner:NANJING IRON & STEEL CO LTD

Universal mill type

The invention relates to a universal mill type, which belongs to the technical field of structural steel hot-rolling devices. The universal mill type adopts an eight-roller structure. Two horizontal supporting rollers, namely an upper horizontal supporting roller and a lower horizontal supporting roller, are arranged beside two horizontal working rollers. The upper horizontal supporting roller is positioned right above the upper horizontal working roller, and the lower horizontal supporting roller is positioned under the lower horizontal working roller. The centers of the four horizontal rollers are in a straight line. Two supporting rollers are separately arranged outside two vertical working rollers, and the centers of the four vertical rollers are in a straight line. The roller diameter of each supporting roller is longer than or equal to the roller diameter of each working roller in contact with the supporting roller. When the mill of the invention is used, the mill allows relatively large rolling reduction, makes the dimensional control of rolled pieces more precise and the rolling to high-strength structural steel easier, realizes the rolling control and the cooling control more easily, is beneficial to improvement of product precision, reduces the rolling pass, reduces production cost, enhances the performance of the structural steel, better realizes the rolling of the structural steel made of high strength materials, meets use requirements of users, and promotes energy conservation and environmental protection.
Owner:SHANDONG IRON & STEEL CO LTD

H-beam production system

InactiveCN107695094BSmall elongation coefficientImprove biteMetal rolling arrangementsRolling millFlange
The invention provides a production system for H-shaped steel. The production system comprises a rough rolling unit, X-hole-shaped universal rolling mills, edging mills and an H-hole-shaped universalrolling mill. The rough rolling unit is used for rolling continuous casting billets for producing the H-shaped steel into intermediate billet materials first. Each X-hole-shaped universal rolling millcomprises two second horizontal rolls and two second vertical rolls, and an X-shaped rolling hole is formed between each two second horizontal rolls and the corresponding two second vertical rolls. When the intermediate billet materials rolled by the rough rolling unit enter the X-shaped rolling hole of each X-hole-shaped universal rolling mill, the corresponding two second horizontal rolls rollwebs of the billet materials, then the corresponding two second horizontal rolls and the corresponding two second vertical rolls roll the webs and flanges of the billet materials, and X-shaped billetmaterials are rolled. The X-shaped billet materials obtained after rolling of the X-hole-shaped universal rolling mills enter the edging mills, and the edging mills roll the flanges of the X-shaped billet materials to adjust the width of the flanges. The H-hole-shaped universal rolling mill is used for rolling the X-shaped billet materials rolled by the edging mills into the H-shaped steel.
Owner:刘庚申 +1

Differential-thickness rolling method for medium-thickness plate

The invention relates to a differential-thickness rolling method for a medium-thickness plate, and belongs to the technical field of production of medium-thickness plates in the metallurgical industry. According to the technical scheme, the number of passes of differential-thickness rolling is even, the first pass of differential-thickness rolling adopts the mode that the reduction rate is gradually increased, the thicknesses of a steel plate rolled by the first pass of differential-thickness rolling in the length direction are different, the upper surface of the steel plate has a certain gradient, the thinner end of the steel plate is engaged into the second pass of differential-thickness rolling, and in the second pass of differential-thickness rolling, the reduction rate is also gradually increased, the steel plate with the upper surface having the certain gradient is rolled into a flat plate with the consistent thickness in the length direction, and so on until the last pass of differential-thickness rolling. The method has the beneficial effects that low-pressure engagement and high-pressure steel throwing can be realized through differential-thickness rolling, so that the rolling reduction of the steel plate is greatly increased, the deformation of the core part of the steel plate is increased, the deformation is promoted to spread deep into the core part of a rolled piece, the performance of the steel plate is improved, the number of rolling passes can be reduced, and the rolling efficiency is improved.
Owner:HANDAN IRON & STEEL GROUP +1

Convex foot roller for continuously casting plate blank and method for improving center segregation and porosity of continuously cast plate blank

ActiveCN107774942AWeakened center segregationReduced solidification shrinkageMetallurgyPorosity
The invention belongs to the technical field of the production of plate blanks, and particularly discloses a convex foot roller for continuously casting a plate blank and a method for improving the center segregation and porosity of the continuously cast plate blank. The method aims at solving the problems how to weaken the center segregation of the continuously cast plate blank and lighten the center porosity of the continuously cast plate blank. The convex foot roller for continuously casting the plate blank comprises a roller body and a bulge structure, wherein the bulge structure is arranged on the roller body; the bulge structure comprises an intermediate bulge arranged in the middle of the roller body and two lateral bulges symmetrically arranged on the roller body. The method for improving the center segregation and porosity of the continuously cast plate blank comprises the following steps of carrying out pressing-down treatment on the continuously cast plate blank entering a secondary cooling zone by adopting a pulling-straightening machine with the convex foot roller. The convex foot roller for continuously casting the plate blank can be used for pressing down the continuously cast plate blank in a targeted manner in the form of a solidification zone during a solidification last phase; molten steel containing an enriched segregation element in the continuously cast plate blank is effectively stopped from flowing to accordingly weaken the center segregation and meanwhile, the solidification contraction amount of the continuously cast plate blank is compensated to lighten the center porosity of the continuously cast plate blank.
Owner:PANZHIHUA IRON & STEEL RES INST OF PANGANG GROUP

Cold straightening process for improving straightening capability through reduction of number of working rolls of straightener

ActiveCN105107873AIncrease the amount of cuttingExtended Straightening CapabilitiesWork rollEngineering
The invention discloses a cold straightening process for improving the straightening capability through the reduction of the number of working rolls of a straightener. In the step of the first pass large plastic deformation straightening, the number of the working rolls actually performing straightening is determined; one or two upper working rolls on the outlet side do not perform straightening; roll gaps of the inlet and the outlet are set; and the roll gap of the inlet is calculated according to a secondary model and based on a condition that a steel plate plastically deforms by 80%. In the step of the second pass small plastic deformation straightening, all the working rolls perform straightening; the roll gap of the inlet is calculated according to the secondary model and based on a condition that the steel plate plastically deforms by 65%; and the roll gap of the outlet is designed to be the thickness of a plate to be straightened. According to the invention, through the reduction of the number of the working rolls actually performing straightening on the outlet side of the straightener, the load of the straightener is reduced, the rolling reduction of the inlet of the straightener is increased, the maximum bending curvature of the steel plate is increased, the straightening capability of the straightener is enhanced, and the straightening qualified rate of the steel plate is improved.
Owner:NANJING IRON & STEEL CO LTD

Hydraulic forging device for vehicle spare parts

A hydraulic forging device for vehicle spare parts comprises a fixed system and a movable system. The fixed system comprises a lower cross beam, stand columns, an upper cross beam, a working cylinder and a return cylinder; the movable system comprises a movable cross bar, a working plunger and a return plunger; the stand columns and a lower anvil is installed at the upper end of the lower cross beam, the movable cross beam is installed between the lower cross beam and the upper cross beam, and an upper anvil is installed on the movable cross beam and located above the lower anvil; the working cylinder is installed at the upper end of the upper anvil, the plunger is installed in the working cylinder, a first pipeline is installed at the upper end of the working cylinder, and the return cylinder is installed on the side of the working cylinder; and the return plunger is installed at the upper end of the return cylinder, and a second pipeline is installed on one side of the return cylinder. According to the hydraulic forging device for the vehicle spare parts, hydraulic pressure is adopted to replace the impact force during hammer forging, a larger forging pressure can be provided, the pressing quantity of blank deformation is large, and the depth of forging penetration is large so that the interior quality of a forged piece can be improved; the overall structure is simple, vibration and noise of the forging device during forging are small, and the working environment is improved.
Owner:SHANGHAI METALSA AUTO PARTS

A current-assisted composite spinning forming device and method for deep cup-shaped thin-walled parts

ActiveCN111408650BAvoid cumbersomeDiscontinuous production processShaping toolsHollow articlesSpinningMaterials processing
The invention discloses a current-assisted composite spinning forming device and method for a deep cup-shaped thin-walled part, which comprises a spinning mandrel, a tail top, and a plurality of spinning wheels equally distributed on the circumference of the spinning mandrel; each spinning wheel The axial and radial directions of the spinning mandrel are staggered; the spinning surface of each roller includes the drawing spinning surface, the flow spinning section, and the shaping spinning surface; the staggered arrangement is the The drawing spinning surface, the flow spinning section and the shaping spinning surface are evenly distributed in the axial and radial directions of the spinning mandrel. In the spinning process, due to the difference in the shape and structure of the arc-shaped surface of each rotary wheel for deep spinning, during each rotation cycle of the spinning mandrel, each rotary wheel focuses on applying pressure to different parts of the blank. It is beneficial to increase the reduction of each pass and reduce the number of spinning passes, which not only improves production efficiency, but also helps to reduce defects such as material cracking and unusability due to discontinuous material processing, which eventually leads to workpiece hardening.
Owner:SOUTH CHINA UNIV OF TECH
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