This invention discloses a three-dimensional measurement method for the surface morphology of
grinding wheels, relating to the field of
grinding inspection technology. The method involves fixing the
grinding wheel to be tested on a rotatable
grinding wheel clamping table, and acquiring a sequence of circumferential, multi-field, and multi-
focal surface images of the
grinding wheel's circumferential surface using an industrial camera that can move up and down and left and right. After image preprocessing, the pixel focus height is determined based on the sharpness response, and the
grinding wheel's circumferential curved surface reference is subtracted to generate a three-dimensional
height field of the grinding wheel surface. Then, by combining the three-dimensional height,
grayscale texture, and topological
connectivity, the
abrasive grains, binder, and pore regions are separated, and the
abrasive grain
exposure,
exposure volume, effective
abrasive grain spacing, pore
connectivity, and texture features are extracted. Finally, the results are compared with benchmark topographic data to output the grinding wheel surface
topography evaluation results and suggestions for dressing or replacement. This method can be used for grinding wheel selection, dressing quality
verification, and accurate judgment of grinding conditions.