The invention discloses an
aluminum honeycomb ultrasonic
cutting and impacting integrated
machining method. The method comprises the following steps that an
aluminum honeycomb to be processed is fixedto a
machine tool clamp, an
ultrasonic vibration device is installed on a
machine tool main shaft, a circular slice knife with specific lower end face tiny patterns is installed on the
ultrasonic vibration device, and the end face runout of the lower knife face of the circular slice knife is measured and adjusted. According to the needed
aluminum honeycomb surface shape, a knife walking path is determined; the
ultrasonic vibration device is started to enable the circular slice knife starts to be vibrated, the
machine tool main shaft is started to enable the circular slice knife to rotate, andthe aluminum
honeycomb to be processed is processed according to the knife walking path. Compared with an exiting high-speed milling
machining method,
cutting force is obviously reduced, the processed aluminum
honeycomb workpiece is smaller in hole
grid deformation, burrs, bruises and other
machining defects are obviously reduced, and the surface evenness is high. The aluminum
honeycomb surface which can be ultrasonically
cut according to the needed
surface shape, has the wall width increased and has the specific surface microtopography can be obtained, and later-period honeycomb adhesion isfacilitated.