The invention discloses an 
aluminum honeycomb ultrasonic 
cutting and impacting integrated 
machining method. The method comprises the following steps that an 
aluminum honeycomb to be processed is fixedto a 
machine tool clamp, an 
ultrasonic vibration device is installed on a 
machine tool main shaft, a circular slice knife with specific lower end face tiny patterns is installed on the 
ultrasonic vibration device, and the end face runout of the lower knife face of the circular slice knife is measured and adjusted. According to the needed 
aluminum honeycomb surface shape, a knife walking path is determined; the 
ultrasonic vibration device is started to enable the circular slice knife starts to be vibrated, the 
machine tool main shaft is started to enable the circular slice knife to rotate, andthe aluminum 
honeycomb to be processed is processed according to the knife walking path. Compared with an exiting high-speed milling 
machining method, 
cutting force is obviously reduced, the processed aluminum 
honeycomb workpiece is smaller in hole 
grid deformation, burrs, bruises and other 
machining defects are obviously reduced, and the surface evenness is high. The aluminum 
honeycomb surface which can be ultrasonically 
cut according to the needed 
surface shape, has the wall width increased and has the specific surface microtopography can be obtained, and later-period honeycomb adhesion isfacilitated.