The invention provides a defect suppression and process method for
refractory alloy powder bed electron beam additive manufacturing, and relates to the technical field of
refractory alloy additive manufacturing. The method comprises four links of
powder pretreatment, substrate segmented and partitioned preheating,
electron beam cladding forming and post-treatment stress release, specifically, a forming foundation is laid through accurate
oxygen-controlled and density-controlled
powder pretreatment, a substrate thermal field is balanced by adopting a segmented progressive and partitioned synchronous heating mode,
electron beam parameters are regulated and controlled based on a self-created correction
energy density formula, and the electron beam cladding forming process is completed. And a full-region segmented staggered scanning strategy is matched, real-time early warning and closed-loop regulation and control of defects are realized in combination with a hot crack sensitivity pre-judgment
algorithm, and finally
residual stress is released through segmented heat preservation annealing. Through full-process
coupling regulation and control, the method is suitable for preparing complex components with the wall thickness being 2-50 mm and the size being smaller than or equal to 1000 mm, has forming stability and industrial application value, and can be widely applied to the field of high-end equipment such as
aerospace and the
nuclear industry.