The invention discloses an intelligent detection
system and method for
welding defects of an electrolytic bath polar plate based on
machine vision, and relates to the technical field of industrial vision detection. The method comprises the following steps: firstly, controlling an external heat source to carry out transient thermal excitation on an
electrolytic cell polar plate
welding seam, and synchronously acquiring high-resolution texture
field data and
time sequence thermal response
field data on the surface of a polar plate; constructing a space-time
covariance matrix by using an orthogonal
heat flow projection analysis module, determining a background
heat flow principal axis, generating a thermal anomaly residual image by calculating an orthogonal projection residual, and eliminating
multiplicative noise caused by uneven surface
emissivity from a
physical level; the
gradient direction included angle between the texture field and the thermal anomaly residual field is further calculated by using a heterogeneous gradient
mutual exclusion judgment module, a heterogeneous gradient
mutual exclusion correction factor is constructed, and the interference degree of the surface texture on thermal anomaly judgment is quantified. According to the method, the problems that the
false alarm rate of the high-reflection
metal surface is high and the subsurface defects are difficult to detect are effectively solved, and the detection robustness and accuracy are remarkably improved.