32results about How to "Increase the number of graphite balls" patented technology

The invention belongs to the field of casting technologies and new materials and particularly relates to a high-strength high-tenacity cast-state QT700-10 and a production method thereof. Compared with ductile iron produced in the prior art, the high-strength high-tenacity cast-state QT700-10 has high strength and a high elongation rate, heat treatment is not needed, heavy metal, such as, Ni and Mo are not added in production, the tensile strength Rm in the cast state is larger than or equal to 700 MPa, the elongation rate A is larger than or equal to 10%, compared with the standard brand QT 450-10, the lowest tensile strength is improved by 55% under the same elongation rate; and compared with the standard brand QT 700-2, the lowest elongation rate is improved by four times under the same tensile strength. The high-strength high-tenacity cast-state QT700-10 can meet requirements of automobile ductile iron castings with high requirements for safety and comprehensive mechanical properties.

The invention discloses high-strength nodular cast iron QT900-6 which consists of the following elements in percentage by weight: 3.2-3.7% of C, 2.4-2.8% of Si, less than or equal to 0.2% of Mn, less than or equal to 0.03% of P, 0.005-0.02% of S, 0.8-1.4% of Cu and the balance of Fe and unavoidable trace elements. The high-strength nodular cast iron QT900-6 has high compressive strength, high yield strength and excellent mechanical property.

The invention provides a high-strength sulfur-oxygen nucleating agent. The high-strength sulfur-oxygen nucleating agent comprises the following elements in percentages by mass: 70-76% of Si, 0.2-1.0%of Ca, 0.3-0.5% of Ba, 1.5-2.0% of La, 0.5-1.5% of Al, 0.3-0.9% of S, 0.3-0.9% of O, 0.5-1.5% of Sb and the balance of iron. The sulfur-oxygen nucleating agent is prepared from the following raw materials in parts by weight: 2-4 parts of steel scrap, 130-140 parts of silicon iron, 1-1.4 parts of silicon barium, 1-1.8 parts of calcium silicon, 2-4 parts of pure lanthanum, 1.5-2.5 parts of stibonium, 1-2 parts of FeS and 1-1.4 parts of FeO. By the prepared high-strength sulfur-oxygen nucleating agent, the number of graphite nodules in nodular cast iron can be increased obviously, the strength and toughness of the nodular cast iron can be improved, the chilling tendency of the nodular cast iron is relieved obviously, the nodularity, the number of graphite nodules and the number of ferrites ofthe nodular cast iron are increased, shrinkage in a casting process is eliminated, and complicated castings with excellent quality can be formed.

The invention discloses a control method for increasing the number of graphite nodules by solid solution strengthening ferrite nodular cast iron with a thick and large cross section, which comprises the following steps: selecting materials: 50-70 percent of pig iron and 30-50 percent of scrap steel; smelting: adding the materials into an electric furnace for smelting, wherein the tapping temperature of the molten iron is 1420-1450 DEG C; spheroidizing: adding a spheroidizing agent, adding a covering agent on the spheroidizing agent, and then spheroidizing, wherein the spheroidizing temperatureis 1420-1450 DEG C; inoculating: adding a silicon-aluminum-calcium-barium type inoculant during a primary inoculation, and respectively adding the inoculant on the surface of the covering agent and the other side of a ladle dam before tapping, wherein the distribution proportion is 50 percent; adding a trace amount of alloy Sb along with the flow of the molten iron during casting, wherein the adding amount of the alloy Sb is 0.003-0.005% of the total amount of the molten iron, molding, casting and cooling: ensuring that the casting opening temperature is controlled to be <= 300 DEG C, and thecasting is obtained by air cooling after the casting is opened. The control method has the advantages of obtaining higher number of the graphite nodules, ensuring a metallographic structure and goodconsistency of performance indexes, thereby improving the quality of the castings and prolonging the service life.

The invention discloses pipe die powder for centrifugally casting a nodular cast iron pipe and a preparation process thereof. The pipe die powder comprises the following components in percent by mass: 60-65 percent of Si, 1.5-2.0 percent of Ca, 2.0-3.0 percent of Ba, 1.4-1.6 percent of Mn, 1.0-1.5 percent of Mg, 1.0-2.0 percent of Zr, 0.7-1.5 percent of Al and the balance of Fe; and the granularities of pipe die powder comprise less than 1.5 percent of 80 mu, 25-30 percent of 100-120 mu, 40-50 percent of 140-180 mu, 25-30 percent of 200-300 mu and less than 2.5 percent of more than 300 mu. The preparation process comprises the following steps of: preparing, melting, pouring, cooling, crushing, milling, proportioning granularities and packaging in vacuum. The pipe die powder has the advantages of uniform components, consistent melting points and reasonable granulometric class, and is beneficial to the prolonging of the service life of a pipe die of the nodular cast iron pipe, the reduction of a series of casting defects of cockles, poor nodulizing, surface cracks and the like of the nodular cast iron pipe, the improvement of the quality of the nodular cast iron pipe and the yield, and the lowering of the production cost.

The invention relates to a method for preparing a megawatt wind power high-strength high-toughness and low-temperature spheroidal iron casting. The method comprises the following steps of: smelting cast iron serving as a raw material, wherein the smelting temperature is between 1,400 and 1,450 DEG C; spheroidizing, inoculating and recarburizing the raw material, wherein the spheroidizing temperature and the inoculating temperature are between 1,350 and 1,400 DEG C; and casting the obtained product to obtain the low-temperature Ni-free spheroidal iron casting. The formula of the spheroidal iron casting comprises the following components: 3.6 to 3.9 wt percent of C, 1.7 to 2.3 wt percent of Si, 0.1 to 0.3 wt percent of Mn, 0.01 to 0.06 wt percent of Sn, and 0.03 to 0.07 wt percent of residual Mg content. The components of high-strength high-toughness and low-temperature spheroidal iron are obtained by adding a spheroidizing agent and an inoculating agent and using a post inoculation method, wherein the spheroidizing agent comprises the following components: 5 to 8 wt percent of Mg, 1 to 2 wt percent of Re, 40 to 50 wt percent of Si, and balance of Fe. The method can make domestically-manufactured cast iron reach high strength and high toughness as cast condition by optimizing spheroidizing and inoculating methods and recarburization treatment under the condition of adding Sn.

The invention relates to the field of as-cast high-strength high-elongation synthetic nodular cast iron. The invention relates to as-cast high-strength high-elongation synthetic nodular cast iron anda preparation method thereof. The nodular cast iron is characterized in that under the as-cast condition, the nodular cast iron meets performance requirements that the tensile strength Rm is larger than or equal to 700 MPa, and the percentage elongation A after fracture is larger than or equal to 10%; the matrix is a pearlite-ferrite mixed matrix; the content of pearlite is 55%-75%, a spheroidizing grade is 1-2, a graphite size grade is 6-7, the nodular cast iron is composed of elements, by mass, 3.5%-3.7% of C, 2.9-3.3% of Si, less than or equal to 0.2% of Mn, less than or equal to 0.035% ofP, less than or equal to 0.02% of S, 0.5%-0.7% of Cu, 0.55%-0.75% of Ni, 0.030%-0.065% of Mg and the balance of Fe and trace elements. The method has the beneficial effects that scrap steel and raw material pure iron are adopted for recarburization, base iron is smelted in a medium-frequency induction furnace, then pretreatment, spheroidizing treatment and inoculation treatment are conducted, final pouring is conducted, and QT700-10 is achieved under the as-cast condition.

The invention discloses pipe powder for nodular cast iron. The formula of the pipe powder comprises the following components in percentage by weight: 62-70% of Si, 3-10% of Ba, 1-2% of Ca, 0.8-1.8% of Al, 0.5-1.5% of Fe3O4, the balance of Fe and inevitable microelements. According to the pipe powder for the nodular cast iron disclosed by the invention, the overall performance of the nodular cast iron can be improved, and the inoculation efficiency is improved.

The invention belongs to the technical field of cast iron casting, and discloses a forming method for a medium-high-speed high-power diesel nodular cast iron flywheel. The forming method comprises thesteps: a pouring position is selected, a casting placed in a lower mold, a large plane faces upwards, molding is conducted through a real sample mold, parting is conducted from the maximum plane, andingates are uniformly distributed around the casting in a short, thin and wide form, and a slag collecting ladle is arranged at the tail end of a cross gate; and then through pouring system design, pouring system layout, chiller arrangement, riser arrangement, computer simulation and final melting process design, pig iron and scrap steel are selected, a long-acting inoculant and a nodulizing agent are adopted, chemical components, the size and shape of graphite nodules and the grain size of residual free cementite and ferrite are controlled, and a good ferrite matrix structure is obtained. According to the forming method, the mechanical performance requirements of a medium-high-speed high-power diesel nodular cast iron flywheel iron casting can be effectively met, and casting defects suchas slag inclusion, shrinkage porosity, coarse defect structures and graphite floating are not found.

The invention discloses a wheel hub of a WTGS, and the wheel hub is characterized by comprising by weight: 3.80%-3.90% of carbon, 1.8%-2.3% of silicon, less than or equal to 0.3% of manganese, less than or equal to 0.02% of phosphor, 0.01%-0.015% of sulfur, 0.04%-0.06% of magnesium, 0.02%-0.08% of tin, 0.015%-0.025% of rare earth, and the balance iron, with the carbon equivalent controlled within 4.40-4.66. Without the surface defects of dispersed shrinkage, shrinkage cavity, inclusion, pore, sand inclusion, sand hole and the like, the wheel hub of a WTGS in the invention has a low manufacturing cost, and can effectively control shrinkage and obtain proportional solidification without putting a cold iron.

The invention provides a short-process manufacture method for producing a casting for wind power generation equipment and relates to manufacture of cast iron alloy. The manufacture method is a short-process manufacture process for producing the thick-large-section casting used for the wind power generation equipment. The short-process manufacture method comprises the steps that molten iron obtained through sintering of iron ore and blast furnace smelting reduction is poured into a medium-frequency induction electric furnace after being subjected to dephosphorization and desulfuration treatment, and scrap steel and foundry returns are added for continued smelting, meanwhile the components of the molten iron are adjusted; then spheroidization and inoculation treatment is conducted; and finally forming is conducted through casting, and the thick-large-section casting used for the wind power generation equipment is produced and obtained. According to the short-process manufacture method, the short-process process is adopted, so that the production efficiency is improved. A cupola furnace is replaced by the medium-frequency induction electric furnace, so that impurities in the molten iron and the temperature in the molten iron are precisely controlled, and the functions of environmental protection, energy saving and consumption reducing are further achieved. A cored wire is used for all dephosphorization, desulfuration and spheroidization, so that the treatment is fast in effect and high in efficiency, and the amount of graphite nodules are effectively increased, and accordingly the high-quality thick-large-section casting used for the wind power generation equipment is obtained.

The invention discloses a preparation method of solid-solution-strengthened ferritic nodular cast iron for thick and large pieces. The preparation method includes the following steps that (1) pig ironand scrap steel are heated to 1460 DEG C-1520 DEG C to be melted, and the content of the C element is adjusted to 3.0%-4.0% by adding a carburant; (2) molten iron is nodulized by using a covering nodulizing method, the amount of a nodulizing agent added is 1.0%-2.0% of the weight of the original molten iron, and metal elements of Ce and Sb are added while nodulizing is carried out; (3) when a nodulizing incubation bag is prepared and the nodulizing agent is tight, a 75SiFe inoculant with the particle size of 3-8 mm uniformly covers the upper part of the nodulizing agent; (4) 0.04%-0.1% of TiCand TiN mixed nano-powder is added, and a Bi alloy with the weight being 0.004%-0.008% of the weight of the original molten iron is added; (5) metal-stream inoculation is carried out during pouring;and (6) the strengthened ferritic nodular cast iron is obtained after the molten iron is cooled. According to the preparation method of the solid-solution-strengthened ferritic nodular cast iron for the thick and large pieces, after the incubation is completed, the TiC and TiN nano-powder and the Bi element are added, so that the tensile strength and elongation of the nodular cast iron are increased; and the preparation process of the preparation method is simple, the overall weight of the thick and large pieces can be reduced, the cost is low, and industrial production is easy to implement.

The invention discloses a manufacturing and installing-clamping tool and a manufacturing technology of an ultralow-temperature subway transmission box. The problem that a machining and installing-clamping procedure of an oil passage hole of a subway transmission box are complex is solved, the installing-clamping procedure can be reduced by the manufacturing and installing-clamping tool and the manufacturing technology of the ultralow-temperature subway transmission box, the production efficiency is improved, and meanwhile, the positioning of the workpiece is accurate, and the error can be reduced. According to the technical scheme, the tool comprises a horizontal rotating disc which is fixedly connected with the subway transmission box, the horizontal rotating disc is rotatably connected with a rotating bottom plate so as to drive the subway transmission box to realize longitudinal turnover; the rotating bottom plate is connected with a transverse turnover mechanism, and the transverseturnover mechanism drives the rotating bottom plate to rotate so as to realize transverse turnover of the subway transmission box; and the transverse turnover mechanism comprises a vertical directional rotating disc which is fixedly connected with the rotating bottom plate, and the vertical directional rotating disc is driven by the rotating device to rotate inside a vertical plane.

The invention relates to nodular cast iron and a preparation method thereof. The nodular cast iron comprises the following components in percentage by mass: 3.5 wt%-3.9 wt% of C, 2.5 wt%-2.8 wt% of Si, 0.7 wt%-0.85 wt% of Cu, 0.001 wt%-0.01 wt% of Sb, 0.03 wt%-0.06 wt% of Mg, 0.01 wt%-0.03 wt% of RE, less than or equal to 0.3 wt% of Mn, less than or equal to 0.03 wt% of P, less than or equal to 0.02 wt% of S and the balance of Fe. The nodular cast iron contains the components in a specific ratio, and all the components are coordinated and matched, so that the anti-fatigue performance of the nodular cast iron is improved, and the nodular cast iron has a high nodulizing grade and a large number of pearlites.