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300results about How to "Improve feeding capacity" patented technology

Vacuum low-pressure casting forming device for titanium alloy component

InactiveCN104028729AImprove feeding capacitySuppresses the tendency to segregate chemical componentsActuatorPressure difference
The invention provides a vacuum low-pressure casting forming device for a titanium alloy component. The vacuum low-pressure casting forming device for the titanium alloy component comprises a device body, a vacuum low-pressure casting pneumatic control system and an electronic control system. An upper chamber and lower chamber type structure is adopted by the device body, a water-cooled copper crucible is arranged in a lower chamber, a casting mold is arranged in an upper chamber, an intermediate separation plate is arranged between the upper chamber and the lower chamber, and a liquid lifting pipe is arranged on the intermediate separation plate. The vacuum low-pressure casting pneumatic control system is connected with the device body, a vacuum system and a protective gas source system, and digital combination valves are adopted as flow regulation actuators. The electronic control system is composed of an industrial control computer and a PLC. After the smelting process of titanium alloy is completed in a smelting chamber, the water-cooled copper crucible is lifted to a casting position through a lifting device, an upper chamber and lower chamber intercommunication valve is closed, the flow of protective gas fed into the lower chamber is controlled through the computer, the pressure difference between the upper chamber and the lower chamber is established, the liquid alloy is filled in the casting mold through the liquid lifting pipe under the action of the pressure difference, and the casting process is completed. Compared with traditional centrifugal casting and bottom leakage type suction casting, the mold-filling capacity and solidification feeding capacity of the titanium alloy can be improved, castings with better casting quality and thinner wall thicknesses can be obtained, and a new means is provided for batch production of minitype titanium alloy components.
Owner:NORTHWESTERN POLYTECHNICAL UNIV

Pressurizing casting device and method for automobile hub

The invention discloses pressurizing casting device and method for an automobile hub. The device comprises a device body, a casting die, a movable sliding table, a die closing oil cylinder, a pressurizing mechanism, a side die closing mechanism, a quenching device and a control cabinet. The device has the advantages that 1, the pressurizing mechanism is additionally arranged on the basis of the existing gravity device and process; the pressurizing mechanism drives a pressurizing ring above the die to pressurize molten aluminum alloy in a die cavity; 2, a center riser is removed, and an exhaust plug is provided for exhausting; 3, a cooling system is improved, the multi-point multi-form cooling manner is carried out, and therefore, the cooling effect is improved, and the sequential solidifying process of a product can be effectively controlled; 4, a feeding opening forced cooling system is additionally arranged, so that the molten aluminum at a feeding opening can be solidified firstly, and as a result, the molten aluminum in the die cavity can be avoided reflowing. The invention also discloses a casting method of the gravity pressurizing casting device for the automobile hub. With the adoption of the device and method, the yield of castings is more than 99%; the percentage of pass of air tightness of finished product is up to 99.3%, and the elongation is up to 9.5%.
Owner:SUMEC WHEELS CO LTD

Method for manufacturing casting blank of die for inner containers of household appliances on basis of metal cavity with cold iron structure

The invention discloses a method for manufacturing a casting blank of a die for inner containers of household appliances on the basis of a metal cavity with a cold iron structure, and relates to the technical field of aluminum alloy casting. The method includes particular steps of constructing an outer cavity by cold iron blocks on the periphery of a manufactured wood mold in a form following manner; filling gaps among the cold iron blocks by clay sand, tightly filling the corresponding cold iron blocks by clay sand after each local structure is completed, and compacting a sand mould to prevent the cold iron blocks from moving; constructing a sand core of an inner cavity by the same method after the outer cavity is constructed; opening a case to take out the wood mould after the sand core of the inner cavity is manufactured so that a cavity of a casting is formed; drying the cavity of the casting and the sand core consisting of clay sand; preheating the cavity of the casting at the preheating temperature of 200 DEG C before pouring of the cavity of the casting; casting melted aluminum alloy into the cavity of the casting; and opening the case to take out the casting after the cavity of the casting is cooled naturally. The method is mainly used for casting the die for the inner containers of the household appliances, the surface of a casting product produced by the process is high in smoothness and does not have sand holes or pin holes after the surface of the casting product is treated in a follow-up machining process, and accordingly yield of molded inner container products is greatly increased.
Owner:CHUZHOU JINNUO INDAL

Device and process for manufacturing large-scale complex thin-wall aluminum alloy casting through vacuum pressurization casting

The invention relates to a device for manufacturing a large-scale complex thin-wall aluminum alloy casting through pouring and mold filling under vacuum and crystallization and solidification under pressure. The device comprises a vacuum pressurization casting chamber, a vacuum pumping system, an air pressurization system and an intelligent control system. The vacuum pressurization casting chamber is a high-pressure air-tight seal tank and adopts the vertical arrangement; a turnover seal cover driven by a cylinder and a locking ring for performing rotary seal are arranged at the upper part of the high-pressure air-tight seal tank; a pressure and vacuum detector is arranged on the seal cover; a ladle, a overturn casting drive device, a metal liquid diversion trench, a turnover temperature measuring device and the like are internally arranged in the chamber; a manual casting mechanism is arranged at the outer part of the chamber; the vacuum pumping system is composed of a vacuum pump, a vacuum storage cabin and a pipeline system; the air pressurization system is composed of an air compressor, a refrigeration drier, a pressure storage cabin, a circuit and a pipeline system; and the intelligent control system consists of a PLC (Programmable Logic Controller), an air bottle, a security caution light and an affiliated pipeline system, wherein the PLC is connected with the air bottle, the security caution light and the affiliated pipeline system, which collects and displays data of vacuum, pressure, temperature and the like to realize the intelligent control for the devices, so that the stages in the vacuum pressurization casting can be ensured to be performed sequentially, continuously and smoothly.
Owner:NO 59 RES INST OF CHINA ORDNANCE IND

Coating for metal mold casting of aluminum alloy thin-walled piece and preparation method and coating method thereof

The invention provides a metal mold casting coating for an aluminum alloy thin-walled piece. The coating is prepared from refractory aggregate, adhesive and carrier liquid, wherein the refractory aggregate contains kieselguhr, corundum powder, titanium dioxide and asbestos powder; the adhesive is silica sol or anhydrous phosphate; the carrier liquid is industrial alcohol; and the coating comprises the following components in part by weight: 0.5 to 1 part of kieselguhr, 0.5 to 1 part of corundum powder, 1.5 to 3.5 parts of titanium dioxide, 3 to 7 parts of asbestos powder, 0.6 to 1 part of silica sol or anhydrous phosphate, and 20 to 60 parts of industrial alcohol. The invention also provides a preparation method for the coating; the method comprises the following steps of: putting the refractory aggregate and the adhesive into a container with proper size, stirring the refractory aggregate and the adhesive uniformly through manpower or a machine, pouring the industrial alcohol into the container, and stirring uniformly for later use. The invention finally relates to a coating method of the coating. When the coating is used, the temperature of a die is between 180 and 400 DEG C, and a coating with the thickness of 0.1 to 0.5 millimeter is coated on the surface of the die.
Owner:SHANGHAI AIERSI LIGHT ALLOY

Casting forming process of complex high temperature alloy multi-union guide vane casting

The invention discloses a casting forming process of a complex high temperature alloy multi-union guide vane casting, and belongs to the technical field of precision casting. The process is characterized in that a casting body wax mold is prepared, and the casting body wax mold and a rigging system are assembled into a module; the module is coated with refractory coating layer by layer, is sent into a dewaxing kettle for dewaxing, and is sent into a baking furnace for high temperature pre-baking; the exterior of a shell is wrapped in a step type and is tied with refractory insulation cotton; ahigh temperature alloy rod is remelted and smelted to obtain high temperature alloy metal liquid; before pouring, the shell is sent into the baking furnace again, and then is sent into a vacuum induction casting furnace, and the high temperature alloy metal liquid is poured into the shell; and after pouring is completed, heat preservation is carried out, and shell removal, cutting, sand blastingand polishing are carried out after furnace exiting. The casting forming process effectively reduces or eliminates casting defects such as looseness and cracking easily generated at the connecting positions of hot joint vanes and small edge plates, the yield is improved to 75% to 80%, and the process is suitable for complex high temperature alloy multi-union guide vane casting.
Owner:AEROSPACE HIWING HARBIN TITANIUM IND

Casting technique of supporting frame for building

The invention relates to the technical field of casting, in particular to a casting technique of a supporting frame for building. The casting technique comprises the following processes that an outer cavity real sample model is adopted to be combined with an inner cavity sand core to form a cavity of a casting; the outer cavity real sample comprises a casting model sample and a supporting bed mould wholly covering the upper side of the supporting end of the casting model sample, and the top plane of the supporting bed mould serves as a model parting surface; the inner cavity sand core comprises a first sand core body for forming an inner cavity and a second sand core body for forming a small top hole, the second sand core body is inserted into the first sand core in a matched manner, and the bottom of the first sand core extends to the lower side of a flange hole and is fixed to a lower sand mould through an arbor; an open riser is arranged at the supporting end of the casting, a riser neck is arranged between the open riser and the end face of the supporting end, and a blind riser is arranged in the flange hole of the casting; the inner cavity of the casting, the normal direction of the end face of the flange end and the periphery of the flange end are each provided with a direct cooling chiller; and an open type gating system is adopted, a flow gate of an ingate is located below the blind riser of the inner cavity and is directly communicated with the blind riser, and a filter is arranged at the tail end of the flow gate.
Owner:KOCEL STEEL

Vertical electromagnetic stirring method for controlling casting blank center quality

The invention belongs to the technical field of continuous casting electromagnetic stirring, and particularly relates to a vertical electromagnetic stirring method for controlling casting blank center quality. In the continuous casting production process, a traveling wave magnetic field type stirrer is arranged on the side face of a casting blank, and the overall direction of electromagnetic force generated by the traveling wave magnetic field stirrer in the casting blank is parallel to the direction of the center line of the casting blank. Traveling wave magnetic field stirrers in different shapes can be selected according to different cross-section shapes and sizes of casting blanks. The supply frequency of the vertical electromagnetic stirrer is 0.5-50 Hz, and the current of the vertical electromagnetic stirrer is 50-3000 A. By means of the method, melt in the casting blank center area can generate upward or downward forced convection movement along the center line of the casting bank, the effective action area of electromagnetic stirring in the length direction of the casting blank is enlarged, mixing of an upper high-temperature melt area and a lower low-temperature melt area of the casting blank center area is intensified, the feeding capability of upper melt of the casting blank center area to lower melt in solidification is improved, and uniformization of temperature and solute distribution in the casting blank is promoted.
Owner:NORTHEASTERN UNIV

Precision casting method for refining aluminum alloy by using adjustable traveling wave magnetic field

The invention relates to a precision casting method for refining aluminum alloy by using an adjustable traveling wave magnetic field, belonging to the technical field of casting. The invention aims to solve the technical problems of high cost and difficulty in control in the process of grain refining and compacting for changing the properties of aluminum alloy in the prior art. The method provided by the invention comprises the following steps: 1. heating to melt aluminum alloy, and carrying out heat preservation,, thus obtaining an aluminum alloy molten mass; and 2. putting a casting mold, which is made of a non-magnetic material, in a traveling wave magnetic field inductor, turning on the traveling wave magnetic field inductor, adjusting the magnetic field intensity of the traveling wave magnetic field inductor, injecting the aluminum alloy molten mass obtained in the step 1 into the casting mold, and applying a traveling wave magnetic field, of which the magnetic field direction is vertically downward and the magnetic induction intensity is 32-500mT, onto the aluminum alloy molten mass to solidify the aluminum alloy under the traveling wave magnetic field, thereby completing the precision casting of the aluminum alloy. The method provided by the invention is easy to control and low in cost; and by utilizing the method provided by the invention, the obtained alloy crystal grains are fine, bubbles and voids can be effectively reduced, and the metal feeding capacity in the solidification process can be enhanced.
Owner:HARBIN INST OF TECH

Loose control method for fine and long thin-wall crowned isometric crystal cast turbine blade

The invention relates to the technical field of investment pattern precision casting, in particular to a loose control method for a fine and long thin-wall crowned isometric crystal cast turbine blade. According to the provided loose control method for the fine and long thin-wall crowned isometric crystal cast turbine blade, a blade body inner pouring gate does not need to be additionally arrangedduring wax pattern combination, the opening design is made on a prepared shell when the 1/3 section of the middle portion of a blade body is wrapped by heat preservation cotton, the temperature at the blade body cotton wrapping opening position of the shell is low, solidification is fast, and the 1/3 section of the middle portion of the blade body can be promoted to be preferably solidified; goodfeeding can be provided for the preferably-solidified 1/3 section of the middle portion of the blade body through the non-solidified or slowly-solidified tenon end blade body 1/3 section and the blade crown end blade body 1/3 section, good feeding can be provided for the tenon end blade body 1/3 section and the blade crown end blade body 1/3 section through a blade crown inner pouring gate, a tenon inner pouring gate and a transverse sprue, accordingly, the sequential solidification mode that the 1/3 section of the middle portion of the blade body is preferably solidified can be achieved, andthe loose degree of the fine and long thin-wall crowned isometric crystal cast turbine blade can be effectively reduced.
Owner:GUIYANG AVIC POWER PRECISION CASTING

Mixed aeration type organic fertilizer fermenting equipment

The invention discloses mixed aeration type organic fertilizer fermenting equipment, which comprises a fermenting tank. A sun shed is fixedly installed at the top of the fermenting tank. The upper part of the sidewall of the fermenting tank is provided with multiple water supplement pipes. Water spray heads are arranged at the ends of the water supplement pipes at the inner side of the fermenting tank. A mixer shaft is arranged in the middle of the inner side of the fermenting tank, and aerator pipes are arranged at left and right sides of the mixer shaft. Multiple stirring paddles are arranged on the mixer shaft at the inner side of the fermenting tank. Multiple jet heads are arranged on the aerator pipes at the inner side of the fermenting tank. A driving gear is arranged on the mixer shaft at the lower side of the fermenting tank. The lower end of the mixer shaft is provided with a motor. A driven gear is arranged on each aerator pipe at the lower side of the fermenting tank. The lower end of each aerator pipe is connected to an oxygen pipe through a rotating joint. By the use of the equipment, organic fertilizers can be enshrined, fermentation activity is enhanced, fermentation period is shortened, and fermentation quality is guaranteed.
Owner:刘海明

Casting forming process for large wind power planetary carrier

The invention discloses a casting forming process for a large wind power planetary carrier casting. The planetary carrier casting comprises an upper annular plate and a lower annular plate which are vertically connected with triangular vertical columns, and a parting face of the planetary carrier casting is arranged on the interfaces of the upper annular plate and the triangular vertical columns;a first sand core and a second sand core are arranged between the upper annular plate and the lower annular plate, a triangular air outlet channel is formed in the outer sides of the sand cores, and vertical air outlet channels are formed in the centers of the sand cores; open risers are arranged right above the intersections of the upper annular plate and the triangular vertical columns, blinderrisers are arranged on the lower annular plate, and external chills are arranged under the lower annular plate. Pouring is carried out by adopting combined pouring mode of bottom-back pouring gates and stepped pouring gates. The planetary carrier produced by the method is good in forming and qualified in size, the matric structure of the casting is compact, joint parts of the triangular verticalcolumns and the upper annular plate and the lower annular plate has no crack defect, the other parts only need to undergo modification repair welding, the production cost of the casting is reduced, and higher economic benefits are achieved.
Owner:兰州兰石铸锻有限责任公司

L-shaped screw ship unloader

The invention discloses an L-shaped screw ship unloader which can improve material taking capacity and efficiency, improve ship unloading capacity, increase the utilization rate, improve the material flow smoothness of a conveying system, improve the load-carrying capacity of a supporting structure, lower ship clearing quantity, lower the energy consumption of the ship unloader and lower the requirement for the manufacturing and mounting accuracy of a vertical screw shaft. The L-shaped screw ship unloader comprises a vertical milling type screw material taking device, a reverse screw spoke middle supporting device, a vertical screw conveyor, a coaxial annular material groove material transferring device, a horizontal screw conveyor, a balance beam, a Y-shaped frame and a supporting frame. The vertical screw conveyor, the horizontal screw conveyor, the balance beam and the Y-shaped frame form a parallel four-connecting-rod mechanism. By means of the scheme, the L-shaped screw ship unloader achieves the purposes of improving the material taking capacity and efficiency, improving the ship unloading capacity, increasing the utilization rate, improving the material flow smoothness of the conveying system, improving the load-carrying capacity of the supporting structure, lowering the ship clearing quantity, lowering the energy consumption of the ship unloader and lowering the requirement for the manufacturing and mounting accuracy of the vertical screw shaft.
Owner:WUHAN UNIV OF TECH +1
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