179results about How to "Reduce the degree of segregation" patented technology

The invention relates to a method for melting a nickel-base high temperature alloy with an electro-slag furnace. The method includes the following methods: loading materials, welding a high temperature alloy electrode and a false electrode to be smelted together, and placing slag materials at the bottom of a crystallizer; blowing the welded electrodes with inert gases, and closing a protection cover; protecting a smelting closing smoke exhaust valve, and feeding an Ar gas into the crystallizer and the protection cover; striking an arc and melting slag; cleaning smelting slag materials, starting a smelting period, and swinging a slag resistor for less than 0.5 m omega during the smelting process; adding oxidizing agents, and adding metal aluminum powder continuously or at intervals to serve as deoxidizing agents during an electro-slag re-melting process; adopting feeding thorough three stages, power feeding is decreased rapidly, power feeding is decreased slowly, and finally heat is preserved at constant power; and casting a die, cooling and demolding the die. According to the method for melting the nickel-base high temperature alloy with the electro-slag furnace, the surface of a nickel-base high temperature steel ingot has no slag groove defect, and the burning losses of Al and Ti are less than or equal to 5%.

The invention relates to a microalloyed steel continuous casting cooling control method based on the steel grade solidification characteristic and evolution of microstructures. The critical technical contents of the microalloyed steel continuous casting cooling control method comprise steel grade solidification characteristic experimental analysis, continuous cast blank solidification structure numerical simulation, continuous casting cooling process water amount regulation and control and the like. Change rules of the thermoplasticity and a third brittle temperature range of a target steel grade at different cooling rates are determined through experiments at first, then the influences of the cooling rates on austenite/ferrite transformation and the microalloy element second-phase particle precipitation law are comprehensively analyzed with te combination with the experiments, and finally, the microalloyed steel square blank continuous casting cooling precise control strategy of "low superheat pouring, low cooling of a third secondary cooling zone and high cooling of a fourth secondary cooling zone" is provided, relevant regulation and control schemes, that is, the superheating temperature is 23 DEG C (the original value is 37 DEG C), the water amount of the third secondary cooling zone is 2.6 L/min (the original value is 51.5 L/min), and the water amount of the fourth secondary cooling zone is 165.6 L/min (the original value is 18.4 L/min) are made a new continuous casting secondary cooling regulation and control mechanism based on the microalloyed steel characteristic is built, a cast blank solidification structure is optimized, and the strength of a surface microstructure of the solidification structure is improved.

The invention discloses clean steel and its manufacturing method, which comprises the following parts: C<=0.0030%, Si<=0.0030%, 0.10%-0.30%Mn, P<=0.0030%, S<=0.0030, 0.01%-0.06%Al, Ti<=0.09%, Nb<=0.05%, N<=0.0030%, O<=0.0030%, H<=0.0002%, Fe and unavoidable impurity. The method comprises the following steps: desulfurizing hot iron; bessemerizing; refining outside the furnace; casting the middle sheet plate blank continuously; loading hotly and directly; heating the furnace; roughing down; planishing; cooling lamellar flow; batching; cleaning with acid ; rolling coldly; annealing ( flattening; shearing ). The invention reduces the inclusion content in the steel by controlling the proper content of C, Mn, P, S, N, O, and H, which makes the inclusion shape fine and dispersing, the composition homogeneous and the structure homogeneous, and guarantees the integrated property.

The invention discloses steel for deep sea oil extraction equipment and a manufacturing method of a steel forge piece for the deep sea oil extraction equipment. The manufacturing method comprises the steps that a special steel material is used as a blank, the surface of the blank is coated with a glass-like coating, the free forging and bound forging composite forging way is adopted for forging the blank, and a secondary forged blank is obtained; the secondary forged blank is normalized, the temperature is increased to 1150-1200 DEG C in a slow-fast-slow gradient heating mode, then quenching heat treatment is carried out in a water cooling-air cooling ternary cycle alternate mode, secondary tempering treatment in the tempering-water cooling-tempering-water cooing mode is carried out on the quenched secondary forged blank, and therefore the steel forge piece for the deep sea oil extraction equipment is obtained. Quenching cracking of large forge pieces in complex shapes is effectively prevented by combining the forging technology with the heat treatment technology, the comprehensive mechanical property, particularly the low-temperature toughness of the manufactured steel forge piece for the deep sea oil extraction equipment is greatly improved, and the manufactured steel forge piece can be well applicable to deep sea low-temperature working condition environment.

The invention provides a clean steel smelting method of an anti-S steel oil well pipe, which relates to a smelting and preparing technology of an oil well pipe blank used in a corrosive oil-gas fieldenvironment. Clean steel comprises suitable chemical compositions by weight percent: 0.20-0.35 percent of C, not more than 1.00 percent of Si, not more than 0.60 percent of Mn, not more than 0.015 percent of P, not more than 0.010 percent of S, not more than 1.50 percent of Cr, 0.15-1.0 percent of Mo, 0.01-0.06 percent of Als, not more than 0.09 percent of Ti, not more than 0.05 percent of Nb, notmore than 0.0030 percent of N, not more than 0.0030 percent of O, not more than 0.0002 percent of H and Fe and the balance of unavoidable impurities. The clean steel smelting method adopts the following production technical lines by aiming at the clean steel with the compositions: choosing matching materials; smelting in an arc furnace; refining in an LF furnace; refining in a VD furnace; continuously casting in an arc shape; controlling hydraulic pressure and casting in full protection. The clean steel smelting method reduces the impurity content in the steel by controlling the proper content of C, Mn, P, S, Cr, Mo, N, O, H, and the like, the impurities are smaller and dispersive by the control of a subsequent technology, the component distribution is more uniform, tissues are evenly thinned, and the combination property of the anti-sulfur oil well pipe is ensured.

The invention relates to nitrogen-added 20MnCr5 gear steel. The gear steel comprises, by weight, 0.18-0.21% of C, Si with the amount smaller than or equal to 0.12%, 1.25-1.35% of Mn, 1.16-1.24% of Cr, P with the amount smaller than or equal to 0.020%, 0.020-0.030% of S, 0.025-0.045% of Al and 0.0060-0.0100% of N. The gear steel further comprises, by weight, Ni with the amount smaller than or equal to 0.10%, Cu with the amount smaller than or equal to 0.10%, B with the amount smaller than or equal to 0.0003%, O with the amount smaller than or equal to 15*10-6, and the balance Fe and other trace residual elements. The gear steel has the advantages of being stable in performance, small in heat treatment deformation and good in surface quality, and achieving hardenability band narrowing.

The invention provides a method for preparing alumina silicate fibers. The method comprises the following steps that raw material clinker of the alumina silicate fibers is sequentially subjected to smashing, fusion and centrifugal thread throwing, and the alumina silicate fibers are obtained; according to the grain size distribution of smashing, the mass percentage of particles with the grain size of 2 mm to 5 mm ranges from 50% to 99%, and the mass percentage of particles with the grain size of 0 to 2 mm ranges from 1% to 50%. The smashing grain size is limited below 5 mm, and through the reasonable grain size ratio, the fusion speed of raw materials can be increased, energy consumption can be reduced, and the defect that the raw material granularity is too small can be overcome. Under the condition of adopting the same raw materials and production conditions, and about 100 kW.h of energy can be saved when per ton of alumina silicate fibers are produced according to the method.

The invention relates to a forging and heat treating technology of 7085 aluminum alloy. The forging and heat treating technology comprises the following operation steps of blank material purchasing, blank material cutting and discharging, forging and heating, blank making, inner bore machining, heating, mandrel supporter bore broadening, remelting and heating, ring rolling, cooling, solid solution, cold deformation, aging and machining to the required size. According to the forging and heat treating technology, operation is convenient, transgranular precipitates and grain boundary precipitates are regulated and controlled through a multi-step aging technique under the condition of ensuring the strength, and the stress resistance and the corrosion resistance are promoted.

The invention discloses an intermediate alloy for preparation of titanium alloy and a preparation method thereof, relating to aluminum-molybdenum-tin (aluminum-molybdenum-tin-based) intermediate alloys for preparation of the titanium alloy and preparation methods thereof. The alloy is characterized by containing the following alloy compositions in percentage by weight: 20.0-25.0% of Mo, 20.0-25.0% of Cr, 10-15% of Sn, 10-15% of Zr and the balance of Al. According to the aluminum-molybdenum-tin-chromium-zirconium alloy disclosed by the invention, metallic compounds, which take molybdenum, tin, chromium, zirconium and the like as main ingredients, have the characteristics of good brittleness and easiness in fracture, and a titanium alloy production process is shortened and is easier in operation. According to the preparation method, oxides are taken as raw materials, so that the cost is low, the smelting process is stable, and the state of alloy forming is good; the alloying is uniform, and elemental metals are added to titanium sponge and aluminum beans in the form of intermediate alloy, so that the degree of segregation of the titanium alloy is lowered.

The invention discloses a manufacturing method of steel and a forge piece thereof for a valve seat of deep sea oil extraction equipment. The manufacturing method comprises the following steps: taking special steel as a blank, coating the surface of the blank by using a glassy coating, and forging the blank in a mode of composite forging including free forging and die forging to obtain a secondary forging stock of the valve seat; normalizing the forging stock of the valve seat, and carrying out quenching thermal treatment on the forging stock of the valve seat by using a four-stage intermittent quenching process including ice water cooling, air cooling, boiling water cooling and common water cooling; heating a valve seat forge piece subjected to quenching thermal treatment to the temperature of 675-690 DEG C and insulating for 10 hours at least, discharging from a furnace, and cooling in air until the temperature is equal to room temperature so as to obtain a steel forge piece for the valve seat of the deep sea oil extraction equipment. By combination of a forging process and a thermal treatment process, quenching cracking of a large force piece which is complicated in shape is prevented effectively, and comprehensive mechanical property, particularly low-temperature toughness, of the manufactured steel forge piece for the valve seat of the deep sea oil extraction equipment is improved greatly, so that the steel forge piece can be well suitable for a deep sea environment under the working condition of low temperature.

The invention discloses a method for reducing macro segregation at the 1/2R position of a bearing steel wire rod, and relates to the metallurgy field. The bearing steel wire rod with the macro segregation at the 1/2R position relieved or eliminated is obtained by controlling the electromagnetic stirring intensity, frequency, the total water of a secondary cooling zone, the specific water flow, the casting temperature and pulling rate in the bearing steel continuous casting process, carrying out heat preservation and retarded cooling on a continuous casting billet after continuous casting is carried out, controlling heating time and temperature in the blooming process, carrying out cooling in heap in a heat preservation pit after blooming is carried out, and controlling rough rolling temperature, fine rolling temperature and spinning temperature in the rolling process and the cooling rate and cooling temperature after spinning is carried out. The segregation at the 1/2R position of the bearing steel wire rod obtained according to the method is smaller than or equal to 1.5, and quality of a bearing steel product is improved greatly.

The invention relates to a simulation method for macrosegregation of a continuous casting slab. The method comprises the following steps: building a continuous casting slab three-dimensional slice model according to the length x width x thickness of the continuous casting slab, dividing the three-dimensional slice model into grids to obtain a three-dimensional grid model; obtaining thermodynamic data according to solute compositions of the continuous casting slab steel grade and the mass percentage; obtaining a heat transfer boundary condition, a molten steel initial condition and a flow boundary condition of a continuous casting slab model; and constructing a solidification and heat transfer model and a molten steel flow model of the continuous casting slab according to the thermodynamicdata, the heat transfer boundary condition, the molten steel initial condition and the flow boundary condition, so as to calculate and obtain solute element concentrations, as the following formulas,at each point of a section of the continuous casting slab. The simulation method for the macrosegregation of the continuous casting slab provided by the invention can obtain the macrosegregation conditions of different elements in the steel, the solute distribution rule of the whole section of the casting slab and the like, provide reliable data support for the actual production process, and optimize process parameters of a continuous casting operation, thereby improving the quality of the continuous casting slab.

The invention discloses a high-density polyethylene/graphene/polyaniline composite material and a synthetic method thereof. According to the high-density polyethylene/graphene/polyaniline composite material, the surface of graphene is coated with polyaniline to form a polyaniline/graphene blend, and the polyaniline/graphene blend is dispersed in a high-density polyethylene substrate. As the polyaniline (PANI) coats the graphene (CB) to be blended with the high-density polyethylene (HDPE) substrate, the dispersity of the graphene is improved, the degree of crystallinity of the high-density polyethylene is reduced, therefore, the PTC intensity and the stability of the polyethylene/graphene/polyaniline composite material are improved.

The invention provides an aluminum alloy cartridge shell and a manufacturing method of the aluminum alloy cartridge shell. The manufacturing method of the aluminum alloy cartridge shell includes the following steps that S1, an aluminum alloy raw material is prepared, and an aluminum alloy solution is smelted; S2, an aluminum alloy cartridge shell blank is prepared; S3, forming treatment is conducted; and S4, surface treatment is conducted. According to the structural features and the use environments of the cartridge shell, alloy components are designed scientifically and reasonably, the aluminum alloy cartridge shell is manufactured after a 3D jet molding fast solidifying technology, multi-pass die stamping forming treatment and hard anodizing surface treatment, the whole set of technological process is complete, operability is high, and the purpose of replacing traditional copper and steel cartridge shells can be achieved.

The invention relates to the technical field of directional solidification, in particular to a multi-mode excitation deep supercooling directional solidification device and method. The multi-mode excitation deep supercooling directional solidification device comprises a reaction furnace, a smelting device, a feeding device, an excitation device, a drawing rod and a drawing device, wherein the feeding device is used for adding a purifying agent into a crucible in a hot melting process, the excitation device comprises an excitation chamber capable of being filled with liquid metal, a water cooling ring layer and a liquid level controller communicating with the excitation chamber, the liquid level controller is used for controlling the liquid level of the liquid metal in the excitation chamber, and the drawing device is capable of pulling at least a portion of the crucible into the excitation chamber at a predetermined speed range by means of the drawing rod. According to the directionalsolidification device, deep supercooling of melt is achieved through a method of combining glass purification and circulating superheating, moreover, smelting, liquid metal/water dual cooling and thedrawing device are ingeniously combined, different modes can be selected to stimulate directional solidification of the deep supercooled melt, and therefore deep supercooled directional solidificationcastings with different structures and performance characteristics can be obtained, and more research and application requirements are met.

The invention discloses a manufacturing method for a steel forging used for a critical component of a deep sea Christmas tree. The manufacturing method comprises the following steps that 1, F22 alloy steel and Fe-Ga intermediate alloy serve as the raw materials and are smelted to be high-quality molten steel in a medium frequency electric furnace; 2, liquid die forging is conducted on a hydraulic press, demolding is conducted at the temperature of about 1200 DEG C, a blank is forged through the forging mode that free forging and restrained forging are composited, and thus a secondary forging blank is obtained; 3, quenching heat treatment is conducted on the secondary forging blank through the mode that water cooling and air cooling are cycled and alternated for two times; and 4, secondary tempering treatment is conducted on the quenched secondary forging blank through the steps of tempering, water cooling, re-tempering and re-water-cooling, so that the steel forging used for the critical component of the deep sea Christmas tree is obtained. According to the manufacturing method for the steel forging used for the critical component of the deep sea Christmas tree, quenching cracks of the complex-shaped large forging is effectively prevented by combining the forging process with the heat treatment process; in addition, the comprehensive mechanical property, especially the low-temperature toughness of the manufactured steel forging used for the critical component of the deep sea Christmas tree is substantially improved, and the steel forging can be well applied to a deep sea low-temperature working condition environment.

The invention discloses a grain boundary toughening high-hardness iron-based wear-resistant material and relates to the technical field of metal materials. The grain boundary toughening high-hardnessiron-based wear-resistant material belongs to an Fe-C-M-j alloy material and comprises Fe, C, a carbide forming element M and a carbon activity regulation and control element j, wherein the carbide forming element M comprises Cr, Mo, W, V, Ti and Nb; the carbon activity regulation and control element j comprises Ni, Co, Si, Cu, Al and B. The invention further discloses a preparation method of thegrain boundary toughening high-hardness iron-based wear-resistant material. The preparation method belongs to one of the laser cladding method, the plasma surfacing method, the arc surfacing method and the rapid solidification casting method. The segregation degree of as-cast structure intergranular carbide is greatly reduced by sufficiently adding the carbon activity regulation and control element. Accordingly, the high-hardness iron-based wear-resistant material mainly of which austenite toughening phases are mainly formed between dendrite crystals or at grain boundaries is obtained.

The invention discloses a preparing method of an iron-based molding mixture. The method comprises following steps: raw materials are weighed; iron powder, copper powder, graphite, a liquid bonding agent and a lubricating agent are weighed according to the formula requirement; the iron powder is wetted; the liquid bonding agent is added into the iron powder for standing for 20 min to 200 min, and wetted iron powder is formed; in the mixing process, the wetted iron powder, the graphite and the lubricating agent are put into a mixing machine, and sufficient mixing is carried out; the copper powder is added into the mixing machine, after sufficient mixing, the copper powder is taken out, and the mixture is obtained. According to the method, the bonding agent is sufficiently wetted with the iron powder to form the wetted iron powder, the graphite is easily bonded with the wetted iron powder, the segregation degree of the graphite can be reduced, particularly for the condition that the wetted iron powder is added into the mixing machine to be sufficiently mixed, and then graphite is added, the graphite surface is dried, a bonding agent film is arranged on the surface of the iron powder, and the iron powder and the bonding agent film are combined more easily.

The invention provides a multipoint filling method of mine goaf full tailings, and belongs to the technical field of goaf filling. According to the multipoint filling method, the goaf internal structure can be accurately obtained by adopting a three-dimensional scanning technique, the bottom cemented filling amount can be accurately calculated, the filling height is detected, the filling effect isincreased, and high-precision filling is realized. According to the multipoint filling method, both ends of the top of a room are fed at the same time so as to fill full tailings at the bottom, the cemented slurry flow distance can be reduced, the degree of tailing segregation is reduced, the bottom cemented filling effect is good, and a first filling retaining wall and a second filling retainingwall which are arranged on both ends of the bottom of the room can be effectively protected. According to the multipoint filling method, the middle of the top of the room is fed so as to fill full tailings on the top, and water filter pipes are respectively arranged on both ends of the room for dehydration, so that the dehydration effect can be effectively increased.

The invention provides an Al-V-Cr-Fe-Ti intermediate alloy and a preparation method thereof, relating to an Al-V (Al-V-based) intermediate alloy for preparing titanium alloy and a preparation method of the Al-V (Al-V-based) intermediate alloy. The Al-V-Cr-Fe-Ti intermediate alloy is characterized by being prepared from the following components in percentage by weight: 26.0-32.0% of V, 20.0-25.0% of Cr, 6-10% of Fe, 6-10% of Ti and the balance of Al. A metallothermic reduction method is adopted in the preparation process. The Al-V-Cr-Fe-Ti intermediate alloy as a metallic compound with vanadium, chromium, titanium, ferrum and the like as main components has the characteristics of good brittleness and breakability and can be used for shortening the production process of titanium alloy and ensuring that the production process of the titanium alloy is easier to operate. Oxides are used as raw materials, so that the Al-V-Cr-Fe-Ti intermediate alloy is low in cost, stable in smelting process and good in alloy formation state; in addition, the Al-V-Cr-Fe-Ti intermediate alloy is uniform in alloying and is added into titanium sponge and aluminum shots in an intermediate alloy form, so that the segregation degree of the titanium alloy is reduced.

The invention relates to a preparation technique for heavy hollow ingots of all levels between 50 tons to 300 tons, in particular to a manufacturing method for heavy hollow ingots with a movable core and low segregation. The manufacturing method is applicable to the preparation process of all heavy hollow ingots cast by adopting movable cores, including the casting of the hollow ingots of various shapes, specifications and materials; besides utilizing simulation means of computers to reasonably design a mould and a casting system for ingots, the manufacturing method mainly adopts a pore-forming technology with a movable core, an intensive cooling technology for various media at different stages, a movable core protection technology, a technology for controlling the flow of a cooling medium and the temperature of the movable core, an atomizing device for the cooling medium, an early electro slag protection and argon protection technology for molten metal and a technology for protecting the chassis from big temperature variation, thereby guaranteeing the purity of the molten metal and the operability and the stability of the casting technique, mitigating the segregation, controlling the segregation position, locating the segregation band of the hollow ingots in the middle position and increasing the utilization rate and the application range of the hollow ingots.