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64results about How to "Reduce processing auxiliary time" patented technology

Spindle device for processing micro-hole electric spark based on magnetic levitation servo drive

The invention relates to a spindle device for processing a micro-hole electric spark based on a magnetic levitation servo drive. A magnetic coupling inner rotor is fixedly connected with an upper part of a hollow mandrel; a rotor end cover is arranged on the hollow mandrel at an upper part of the magnetic coupling inner rotor; a flexible lead enters in a cavity of the hollow mandrel through the rotor end cover; an inner rotor permanent magnet is arranged on the magnetic coupling inner rotor; a radical eddy current displacement sensor is fixed inside an upper shell; a lower end of an insulatedturntable is arranged on the upper shell at an inner side of an angular contact ball bearing; a magnetic coupling outer rotor is fixed on an upper part of the insulated turntable; and an outer rotor permanent magnet is fixed on the magnetic coupling outer rotor. According to the invention, the spindle device provided by the invention is helpful for discharging an electrolytic corrosion product intime and improving discharge condition of a discharge gap; and is helpful for improving the quality and efficiency of electric spark micro-hole processing. The spindle device can realize processing of micro-straight holes, taper holes and stepped holes of hole diameters phi ranging from 100mum to 300mum according to different processing requirements.
Owner:HARBIN INST OF TECH

Double-layer vertical and horizontal processing central machine tool

The invention discloses a double-layer vertical and horizontal processing central machine tool which comprises a base, vertical posts, screw rods, main spindle boxes and a numerically controlled unit for controlling each numerically controlled component to work, wherein a fixed vertical post, a movable vertical post, an upper workbench device and a lower workbench device are arranged on the base; the lower workbench device is arranged on the base, the lower end of a sliding frame in the lower workbench device is connected with the base through a lower driving screw rod, a front bracket and a back bracket are respectively arranged at the front side and the back side of the lower workbench device, and the movable vertical post and the fixed vertical post are respectively arranged at the left side and the right side of the lower workbench device; the lower ends of the front bracket and the back bracket are respectively connected fixedly with the base, and the upper ends of the front bracket and the back bracket are in slide connection with a sliding frame in the upper workbench device through sliding frames; two ends of the sliding frame in the upper workbench device are articulated with the driving screw rods which are arranged on the front bracket and the back bracket; the fixed vertical post is fixedly connected with the base; the movable vertical post is connected with the base through the driving screw rod which is fixed on the base; a horizontal main spindle box is arranged on the movable vertical post; and a vertical main spindle box is arranged on the fixed vertical post. The invention has the advantages of novel structure, reduction of auxiliary processing time, reduction of floor space, and the like.
Owner:WEIHAI HUADONG AUTOMATION

Manipulator-free device for automatically changing tools under condition of continuous rotation of spindle for machining center

The invention belongs to the field of numerical control machining devices, in particular to a manipulator-free device for automatically changing tools under the condition of continuous rotation of a spindle for a machining center. The device comprises the spindle, tool handles, a tool repository and a numerical control system, wherein the spindle is provided with a speed regulating function and a circumferential-position real-time detecting and regulating function; each tool handle comprises an outer tapered handle body coaxially connected with the spindle, a tool body, a bearing arranged on the tool body in a sleeving manner, a groove, an A engaging unit and a tool; the tool repository comprises a plurality of tool positions and a tool position changing unit; each tool position comprises a tool clamp for clamping the corresponding tool, a tool driving motor for driving the corresponding tool to rotate, a circumferential-position real-time detecting and regulating system, and a B engaging unit engaged with the corresponding tool. The device for automatically changing tools under the condition of continuous rotation of the spindle can achieve rapid changes between the tools on the spindle of the machining center and tools in the tool repository under the condition of continuous rotation of the spindle, accordingly, auxiliary machining time during machining of the machining center is saved, the use efficiency of a numerical-control machine tool is improved, the machining cost is reduced, and the application prospect is broad.
Owner:NANTONG OUKE CNC EQUIP CO LTD

Turn-milling machining process method for gyroscope wire protecting plate

The invention relates to a turn-milling machining process method for a gyroscope wire protecting plate. The method comprises the step (1) of clamping a workpiece on a lathe for the first time; the step (2) of drilling concentric inner hoes on the lathe; the step (3) of milling an arc groove on the lathe; the step (4) of performing drilling and counter boring on the lathe; the step (5) of fine boring the inner holes on the lathe; the step (6) of finish-turning an outer circle on the lathe; the step (7) of cutting off the workpiece on the lathe; the step (8) of turning over and clamping the workpiece on the lathe for the second time; the step (9) of turning a back side groove and finish-turning the end face on the lathe; and the step (10) performing metering, detection, cleaning, packaging and warehousing. According to the method, a turn-milling machining process is adopted in the machining process of the gyroscope wire protecting plate creatively, and the machining of the workpiece canbe finished on the lathe only; the clamping number of the process is decreased to 2 from 5, and the clamping number of the workpiece is decreased effectively; the auxiliary machining time is shortenedgreatly, and the part machining cost is reduced; the machining efficiency is improved; the method can meet the requirements of small-batch production and large-batch production of the gyroscope wireprotecting plate, and can be popularized in the production and machining of related sheet parts.
Owner:TIANJIN NAVIGATION INSTR RES INST

Ceramic ball lapping method based on combined-type fixation abrasive material grinding disc

The invention relates to a ceramic ball lapping method based on a combined-type fixation abrasive material grinding disc. The method comprises the following steps of: 1): a manufacturing procedure of the combined-type fixation abrasive material grinding disc: (1.1) selecting a cast iron grinding disc as a basic structure, and processing an annular groove on the cast iron grinding disc; (1.2) preparing ingredients of a fixation grinding apparatus; (1.3) manufacturing a combined-type fixation grinding disc; (1.4) forming a V-shaped groove on the upper end of the combined-type fixation abrasive material grinding disc according to the diameter of a ceramic ball to be processed, wherein the V-shaped groove takes the annular groove filled with a fixation abrasive material as a centre; and (2) arranging the combined-type fixation abrasive material grinding disc on a lower plate of a lapping machine, wherein an upper plate adopts the cast iron grinding disc or the combined-type fixation abrasive material grinding disc; placing the ceramic ball to be processed in a raceway of the lower plate; and starting the lapping machine so as to realize finish machining on the ceramic ball. The lapping method provided by the invention has the advantages of improving the utilization ratio of the fixation abrasive material, reducing the difficulty in forming a processing groove on the grinding disc and finishing, reducing the production cost, reducing the processing non-cutting time, and improving the processing efficiency.
Owner:江苏智邦精工科技有限公司

Blade clamping centering adjusting device of indexable insert periphery grinding machine

A blade clamping centering adjusting device of an indexable insert periphery grinding machine is characterized by comprising a V-shaped locating block, a vertical moving block, a horizontal moving block, a guide fixed block, a flange base, a horizontal differential screw, a vertical differential screw, a wedge block A, a wedge block B, a guide post and a compression spring. The V-shaped locating block is installed on the vertical moving block, the horizontal moving block is connected with the flange base through a dovetail groove in the horizontal moving block and the wedge block B, the guide fixed block is connected with the flange base through a dovetail groove in the guide fixed block and the wedge block A, the vertical differential screw is connected with the vertical moving block and the horizontal moving block, and the horizontal differential screw is connected with the guide fixed block and the horizontal moving block. The blade clamping centering adjusting device is simple in structure, small in size and low in manufacturing cost, does not rely on operation workers' experience level in use, does not need to be by means of other auxiliary tools, is high in efficiency and centering precision, greatly shortens processing auxiliary time and improves processing efficiency and precision of an indexable insert.
Owner:HUNAN TECHN COLLEGE OF WATER RESOURCES & HYDROPOWER

Hydraulic tool and processing method for processing dual-arm planet carrier

The invention discloses a hydraulic tool and a processing method for processing a dual-arm planet carrier. The hydraulic tool comprises a pull rod pressure plate, a part pressure plate, a pull rod, a supporting seat, a tool bottom plate, a hydraulic cylinder and a countersinking cutter. The processing method comprises the following steps of placing the dual-arm planet carrier to be processed between the part pressure plate and the supporting seat of the hydraulic tool, and then calling the hydraulic cylinder to finish automatic clamping according to a command of a machine tool; calling a trigger type optical measuring head to carry out online detection and automatic compensation of the position of the dual-arm planet carrier; using a drilling cutter to carry out drilling processing on a planet hole bottom hole of the dual-arm planet carrier; using a boring cutter to bore the size of a planet hole, and using the trigger type optical measuring head to carry out online detection on the planet hole subjected to boring; using the countersinking cutter of the hydraulic tool to countersink the size of an inner gear surface of the dual-arm planet carrier; and controlling the dual-arm planet carrier to loosen the clamping portion of the dual-arm planet carrier, i.e. taking down the dual-arm planet carrier after processing is finished.
Owner:YINCHUAN WEILI REDUCER MACHINERY

Ultrathin tempered glass automatic drilling machine tool based on binocular camera shooting and recognition

The invention discloses an ultrathin tempered glass automatic drilling machine tool based on binocular camera shooting and recognition. Automation of ultrathin tempered glass drilling can be achieved,and meanwhile drilling efficiency can be improved. The ultrathin tempered glass automatic drilling machine tool based on binocular camera shooting and recognition comprises a two-dimensional work platform, a drilling machine rack, a servo driving spindle system, a binocular camera shooting system, a data processing and control system and an image library module processing system. High-definitionimages of a drill bit in the drilling process are collected through the binocular camera shooting system, then the image library module processing system refers to an ideal image in an image library,processing is carried out through a data processing unit in the data processing and control system, and a quantized value for evaluating the current abrasion state of the drill bit is obtained; and feedback control is carried out, and the feeding amount of the drill bit is compensated for in real time. By means of the ultrathin tempered glass automatic drilling machine tool based on binocular camera shooting and recognition, it can be guaranteed that the drill bit automatically completes drilling within the service life, the product quality is stable, and the machining assisting time is greatly shortened.
Owner:GUILIN UNIV OF ELECTRONIC TECH

Double-spindle movable gantry ultra-long stroke machining center used for drilling and milling steel rail joint part

The invention provides a double-spindle movable gantry ultra-long stroke machining center used for drilling and milling a steel rail joint part. A gantry frame is arranged on a machine body; a main machining side slide seat and a main machining side spindle box are placed above one side of the machine body; a sub machining side slide seat and a sub machining side spindle box are placed above the other side of the machine body; a fan-shaped servo tool magazine is arranged between the main machining side spindle box and the sub machining side spindle box; an operation platform is arranged on thetwo sides of the machine body; the length of the single machine body is 6m and adopts a structural form of a spliced machine body; the machine body length of a single machine is 30m and the machine body of the single machine can extends for a longest distance of 54m; a gantry is single side drive; and a main guide machining side adopts a linear guide rail with pre-tensioning. The double-spindle movable gantry ultra-long stroke machining center used for drilling and milling the steel rail joint part has the advantages that the blank of special steel rail machining equipment is filled, 27m longsteel rail can be machined at one time, the machine can extend for a longest distance of 54m, and the equipment operation difficulty is reduced. The problem that the repeated positioning accuracy islow due to large parallelism error between two linear guide rails of a traditional structure in a long stroke is solved; and the machining efficiency is enhanced.
Owner:沈阳大道机床有限公司

Honing full-floating tool

The invention discloses a honing full-floating tool. Honing support pillars are fixed onto a base through screws; a honing floating sleeve is connected with the honing support pillars through center pins; a honing core sleeve is connected with the honing floating sleeve through a rotary shaft pin; a reducing sleeve is assembled into the honing floating sleeve and is fixed through positioning screws; handles on two sides are fixed onto honing pins through a way of penetrating screws through installation holes in the upper end; fixed screws are clamped to the middle of a U-shaped port, are connected onto fixed screw caps through a way of penetrating screws through installation holes, and are connected onto the honing support pillars; springs are symmetrically arranged on the surface of the honing core sleeve; one ends of pin heads of the honing pins are inserted into the honing support pillars; the other ends of the pin heads of the honing pins penetrate through side holes of the honingcore sleeve and the reducing sleeve; and a component to be processed is fixed through pressing the surface of the component to be processed, and the honing core sleeve and the reducing sleeve are fixed on the same horizontal line. According to the honing full-floating tool provided by the invention, the dimensional accuracy and the behavior tolerance of the product can be ensured.
Owner:DADONG LINGANG IND PARK ZONE HEBEN PRECISION MACHINERY

A blade clamping and centering adjustment device for an indexable blade peripheral grinder

A blade clamping centering adjusting device of an indexable insert periphery grinding machine is characterized by comprising a V-shaped locating block, a vertical moving block, a horizontal moving block, a guide fixed block, a flange base, a horizontal differential screw, a vertical differential screw, a wedge block A, a wedge block B, a guide post and a compression spring. The V-shaped locating block is installed on the vertical moving block, the horizontal moving block is connected with the flange base through a dovetail groove in the horizontal moving block and the wedge block B, the guide fixed block is connected with the flange base through a dovetail groove in the guide fixed block and the wedge block A, the vertical differential screw is connected with the vertical moving block and the horizontal moving block, and the horizontal differential screw is connected with the guide fixed block and the horizontal moving block. The blade clamping centering adjusting device is simple in structure, small in size and low in manufacturing cost, does not rely on operation workers' experience level in use, does not need to be by means of other auxiliary tools, is high in efficiency and centering precision, greatly shortens processing auxiliary time and improves processing efficiency and precision of an indexable insert.
Owner:HUNAN TECHN COLLEGE OF WATER RESOURCES & HYDROPOWER

Blade detachable steel plate drill

The invention relates to a blade-detachable steel plate drill, which includes a blade and a cutter body. Several blades are combined into a cutting edge system. The cutter body is provided with several chip removal grooves. Each chip removal groove corresponds to a blade. The mounting part matches the positioning structure on the cutter body, and the blade is detachably installed on the cutter body. There are two kinds of positioning structures, and there are two corresponding types of blades. One of the positioning structures is a cuboid positioning groove, and the corresponding blade mounting part is placed in the positioning groove and fixed on the cutter body with screws; the other positioning structure includes Positioning elastic groove, matching elastic groove, nut, the upper part of the positioning elastic groove is symmetrical ∑ shape and cooperates with the corresponding blade fixing part, the lower part of the positioning elastic groove is connected with the upper part, the nut is placed in the matching elastic groove, and the blade fixing part snaps into the positioning elastic The upper section of the groove is fixed on the cutter body. The invention is reasonable in design, concise and practical. Through the replaceable blade structure, different blades can be installed, which is flexible and diverse, saves time and improves efficiency.
Owner:ZHEJIANG XINXING TOOLS CO LTD

Reverse scraper tool for reverse stepped hole machining

The invention discloses a reverse scraping tool for machining a reverse step hole. The reverse scraping tool comprises a tool body, a reverse scraping tool bit assembly and a transposition assembly. The reverse scraping tool bit assembly comprises a tool apron and a sliding sleeve matched with the outer side wall of the tool apron, the tool apron is provided with a groove capable of containing a reverse scraping tool bit, the reverse scraping tool bit is arranged in the groove in the manner that the reverse scraping tool bit can overturn in the preset direction and stretch out of the groove, and the sliding sleeve is provided with an opening for the reverse scraping tool bit to stretch out in the sliding process of the sliding sleeve. The transposition assembly is arranged between the tool body and the reverse scraping tool bit assembly so as to drive the sliding sleeve to slide along the preset track to achieve state switchover for the tool bit to stretch out of the groove, and accordingly, the tool bit assembly can smoothly penetrate a to-be-machined hole in the machining process. According to the reverse scraping tool for machining the reverse step hole, the machining auxiliary time can be effectively shortened, and the production efficiency is improved; and operation risks are reduced, and the effects that the implementation effect is good, the safety coefficient is high, operation difficulty is low, and the production efficiency is effectively improved are achieved.
Owner:MIANYANG MIANGONG TOOLS

Fast clamping device for valve machining

A quick clamping device for valve processing, comprising a machine tool workbench, a jack is fixedly connected to the middle of the upper side of the machine tool workbench, a first V-shaped iron is fixedly connected to the top of the jack, and a V-shaped iron is placed on the first V-shaped iron. The valve body to be processed; vertical square steels are fixedly connected around the machine tool workbench, guide rails are arranged between the front and rear vertical square steels, horizontal square steels are arranged between the two guide rails, and the middle of the horizontal square steels A hydraulic oil cylinder is fixedly connected, and the lower end of the hydraulic oil cylinder is fixedly connected with a second V-shaped iron. The beneficial effects of the present invention are: 1) The processing accuracy of the valve body can be guaranteed stably, the valve body is clamped by a quick clamping device, and the position accuracy of the valve body relative to the cutting tool and the machine tool is guaranteed by the fixture. The processing accuracy of the valve body can basically tend to be consistent; 2) The production efficiency is improved, and the quick clamping device can clamp quickly and conveniently, which can significantly reduce the clamping man-hours of the valve body.
Owner:LANZHOU HIGH PRESSURE VALVE

Device for processing inclined hole of flat plate of water diversion trench

The invention provides a device for processing an inclined hole of a flat plate of a water diversion trench. A body is placed on a guide rail through rolling wheels; one end of a drill bit guide mechanism is fixed to a longitudinally-moving inclined body; the other end of the drill bit guide mechanism is placed at the surface of a to-be-processed workpiece; an electric drill feed mechanism is fixed to the upper surface of the longitudinally-moving inclined bod; the longitudinally-moving inclined bod is positioned at the upper surface of the body; the two ends of a longitudinally-moving screw rod are fixed to the upper portion of the body; a longitudinally-moving screw barrel is installed on the longitudinally-moving screw rod in a sleeving manner and is fixedly connected with the longitudinally-moving inclined bod; and a dividing head is installed at the center of the end face of one end of the longitudinally-moving screw rod. The device provided by the invention has the characteristics of being simple in structure, convenient to operate, easy to implement and low in processing cost; moreover, a drill bit is always positioned inside a guide sleeve hole; direct processing can be implemented without regulation; the processing period is shortened; the device can also be used for processing a plurality of plates simultaneously; and the production efficiency is improved.
Owner:XIAN AEROSPACEMOTOR MACHINE FACTORY

Numerical control polycrystalline silicon diamond wire high-speed cutting-off machine

The invention relates to a numerical control polycrystalline silicon diamond wire high-speed cutting-off machine which comprises a lathe bed and taking-up and paying-off chambers installed at the twoends of the lathe bed. An electric box is fixedly installed on the upper portion of each taking-up and paying-off chamber. Stand columns are installed on the four corners of the lathe bed correspondingly. Two working tables are installed between the two stand columns located on the two sides of the lathe bed through guide rail supports correspondingly. The guide rail supports and the working tables are connected through short steel guide rails. Sliding plates are installed on the two stand columns located on the rear side through linear guide rails correspondingly. The sliding plates drive a cutting wire frame fixed to the lower portions of the sliding plates to move up and down. A first datum motor and a second datum motor are installed at the two ends of the cutting wire frame correspondingly. Multiple diamond wire passing wheels are installed on the two sides of the cutting wire frame. Multiple diamond wire cutting wheels are installed below the cutting wire frame. Diamond wires areguided out from the taking-up and paying-off chamber at one end and sequentially wound around the multiple diamond wire cutting wheels and the diamond wire passing wheels into the taking-up and paying-off chamber at the other end. According to the machine, the diamond wire taking-up, paying-off and distributing quality is improved, and the operation stability and the production efficiency of equipment are improved.
Owner:WUXI SHANGJI AUTOMATION

The spindle of the machining center does not stop rotating, and there is an automatic tool changer for manipulators

The invention belongs to the field of numerical control machining devices and specifically relates to an automatic tool changer (ATC) with a manipulator and an incessantly rotating spindle for a machining center. The ATC comprises the spindle, tool handles, a tool magazine, the tool changing manipulator and a numerical control system. The spindle has the functions of speed governing and circumferential position real-time detection and adjusting. Each tool handle comprises an outer conical handle body coaxially connected with the spindle, a tool body, a bearing arranged on the tool body in a sleeving mode, a groove, a meshing device A and a tool. The tool magazine comprises a plurality of tool positions and a tool position changing device. Each tool position comprises a conical sleeve used for clamping the corresponding tool, tool driving motors, a tool circumferential position real-time detection and adjusting system, and a meshing device B meshing with the corresponding tool. The tool driving motors drive the tools to rotate. Through the ATC, fast tool changing can be achieved between a tool on the spindle of the machining center and the tools in the tool magazine under the circumstance that the spindle rotates incessantly, so that the auxiliary machining time during machining of the machining center is saved, the service efficiency of a numerically-controlled machine tool is improved, the machining cost is reduced, and the application prospects are wide.
Owner:NANTONG OUKE CNC EQUIP CO LTD
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